Interpretation ID: 77-3.18

TYPE: INTERPRETATION-NHTSA

DATE: 07/01/77

FROM: AUTHOR UNAVAILABLE; Joseph J. Levin Jr.; NHTSA

TO: Great Dane Trailers Inc.

TITLE: FMVSR INTERPRETATION

TEXT: This is in response to your letter of May 5, 1977, concerning a vehicle manufacturer's responsibilities with regard to overloading.

You make reference to a November 10, 1976, letter from the National Highway Traffic Safety Administration (NHTSA) which stated that manufacturers must take reasonable steps to ensure that the vehicles they produce will not be overloaded by their users. Although we acknowledge that a manufacturer does not have direct control over the actual use of its vehicles, it does exercise indirect control over use through the vehicle's design.

The NHTSA has stated in the past that a vehicle's gross vehicle weight rating (GVWR) is determined by the sum of its unloaded vehicle weight, 150 pounds for each designated seating position, and its rated cargo load. It is the cargo load rating that is most relevant to the problem of overloading. The rated cargo load should represent the manufacturer's assessment of the vehicle's cargo-carrying capacity and the maximum load at which the vehicle may be safely operated. A manufacturer must consider the maximum load capacity of the vehicle when it designs its cargo-carrying portion. If this is not done, the rated cargo load, and thus the GVWR, may be meaningless since the vehicle may have a cargo-carrying chamber which, if filled, would cause the vehicle to exceed its stated weight ratings. An illustration of such a situation would be a tanker truck which exceeds its GVWR when the tank is filled with a type of material appropriate for carrying in that cargo area. If the manufacturer could reasonably have anticipated that such cargo would be carried in the tanker, yet rated the vehicle with a GVWR which was less than the vehicle's weight when fully loaded with that cargo, a safety-related defect for which the manufacturer is responsible may be considered to exist.

The NHTSA does not expect manufacturers to be omniscient when it comes to the use of the vehicles they produce. It does, however, expect the stated weight ratings to reflect the design of the vehicles and the uses to which they can reasonably be anticipated to be put. Where the manufacturer has reason to know the specific commodity intended to be carried in its vehicles and those vehicles have a totally enclosed cargo area, as with a tanker, the rated cargo load is relatively easy to determine.

In your particular case, your responsibility for any subsequent overloading of the vehicles you manufacture would be determined by the reasonableness of your GVWR's and gross axle weight ratings (GAWR), given the size and configuration of your vehicles and the types of loads which they could reasonably be expected to carry. Since some of your vehicles are flat beds (no enclosed cargo area) you would obviously not be able to provide weight ratings sufficiently high to prevent overloading in all instances. The design of flat beds necessarily permits overloading since the cargo area is unrestricted. Thus if the weight ratings you specify appear to have been arrived at by a good faith determination based upon the types of loads you anticipate will be carried, your responsibility with regard to weight rating specifications will have been satisfied and no safety-related defect will be attributable to you.

SINCERELY,

Great Dane Trailers, Inc.

May 5, 1977

Frank Berndt Acting Chief Counsel U.S. Department of Transportation National Highway Traffic Safety Administration

In reference to your letter of November 10, 1976, you made some interpretations which we feel are unreasonable and find that it is impractical to meet compliance.

You indicated that "A vehicle whose axle weight ratings are likely to be exceeded under the manufacturer's intended or reasonably foreseeable conditions of usage would probably be considered to contain a safety related defect." You further stated "The NHTSA expects the vehicle manufacturer to take reasonable steps, short of refraining from production, to minimize the likelihood of vehicle misuse through overloading."

We, as a manufacturer, construct flat platform trailers and van type trailers. When these units are manufactured we certify both a GVWR and GAWR. We however, in most cases, have no way of knowing what products or mix of products will be carried on or in these vehicles.

We do know that most users of this type equipment will carry the maximum allowable payload by State and/or Federal laws. If we construct a vehicle with 10:00 X 20 tires our GAWR will be 19,040# per axle. The present Federal law will allow up to 20,000# per axle and states up to 22,000# per axle. From this we could conclude that many axles could be overloaded as compared to our GAWR. However, we have no real knowledge that this condition does exist but have strong suspicions that it may. We furthermore have no means of controlling how the vehicle is used during its lifetime.

It is definitely unreasonable for NHTSA to expect a vehicle manufacturer to be responsible for the actions and operations of truck lines and other trucking operations.

We feel that placing a specific GVWR and GAWR on the vehicle by the manufacturer is warning enough and that problems of overload is the responsibility of the user and should be controlled by Federal and State weight limits and the Bureau of Motor Carrier Safety.

John Storz Director of Engineering

CC: DON VIERIMAA -- TTMA