Interpretation ID: nht74-1.8

DATE: 10/16/74

FROM: AUTHOR UNAVAILABLE; R. B. Dyson; NHTSA

TO: Volkswagen of America, Inc.

TITLE: FMVSS INTERPRETATION

TEXT:

OCT 16 1974 NOA-30 (ZTV)

Mr. Joseph W. Kennebeck, Manager Emissions, Safety & Development Volkswagen of America, Inc. Englewood Cliffs, N. J. 07632

Dear Mr. Kennebeck:

This is in reply to your letter of September 24, 1974. You informed us that Volkswagen intends to introduce a new model, the Rabbit, in January 1975 that meets all requirements of Standard No.105-75 except S5.3.1.(b), requiring a brake fluid reservoir capacity indicator, which it will meet as of September 1, 1975. You also informed us that "one version of the Rabbit which meets FMVSS 105-75 exceeds the currently required preburnish check permissible pedal force." You therefore asked for an "interpretation of whether the Volkswagen Rabbit could comply with FMVSS 105-75 except for S5.3.1.(b) prior to September 1975, in lieu of complying with FMVSS 105 in effect up to that time."

In our view, the fact that the Rabbit exceeds the maximum specified preburnish check pedal force does not by itself indicate a failure to comply with existing Standard No. 105. Paragraph S4.1 of Standard No. 105 requires the performance ability of a passenger car service brake system to be "not less than that described in Section D of Society of Automotive Engineers Recommended Practice J937, 'Service Brake System Performance Requirements - Passenger Cars', June 1966." and tested in accordance with SAE Recommended Practice J843c, 'Brake System Road Test Code - Passenger Cars', June 1966." Section D of J937, Preburnish check, subreferences "SAE J843, Section C item 1".

The subreferenced item says that the purpose of the preburnish check is "to allow for a general check of instrumentation, brakes, and vehicle function," rather than a test of the effectiveness of the service brake system. Thus the preburnish check is not actually a test requirement. Although the distinction between test requirements, conditions and procedures is not made in the SAE materials incorporated into Standard No. 105, the successor Standard No. 105-75 distinguishes the three. It makes brake burnish part of the test procedure and sequence. Burnishing appears in the test procedure section, S7.4, and Table I, showing test requirements and corresponding procedures, does not relate it to any of the requirements of S5.

A manufacturer's certification covers only the performance requirements of the standard, and is his representation that if testing is conducted in the manner the standard specifies, the vehicle will meet those requirements. Therefore, no "waiver" of Standard No. 105-75 or amendment to Standard No. 105 appears necessary for Volkswagen to certify that the Rabbit complies with Standard No. 105, assuming, of course, that it meets all actual performance requirements of that standard.

Yours truly,

Original Signed By

Richard B. Dyson Acting Chief Counsel