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Interpretation ID: nht72-4.45

DATE: 03/24/72

FROM: AUTHOR UNAVAILABLE; Lawrence R. Schneider; NHTSA

TO: Blue Bird Body Company

TITLE: FMVSR INTERPRETATION

TEXT: This is in response to your letter of February 7, 1972, in which you discussed some problems that you have encountered with the regulation on vehicles manufactured in two or more stages (49 CFR Part 368), as applied to the school buses of which you are the final-stage manufacturer. Since the receipt of your letter, Mr. Rumph of your company and Mr. Sweet of the Truck Body and Equipment Association met with Mr. Dyson of this office to discuss the issues raised in your letter. Also, on March 8 you sent a sample letter that you proposed to send to your customers.

As we understand the problem from your letter and the subsequent discussion, it is essentially that you are receiving chassis-cowls from school bus buyers, for mounting of your bodies as a final-stage manufacturer, which are inadequate for the purpose according to the gross vehicle and gross axle weight ratings now included with the incomplete vehicles under our multistage vehicle regulations, 49 CFR Part 568. The problem as you describe it appears to have arisen in the negotiation between the school bus buyers and the dealers from whom they bought the incomplete vehicles, in that the dealers sold chassis that were too lightly equipped with tires and axles for the loaded weight implicit in the buyer's specification, under both our certification regulations and accepted industry practice. You state that your company bears the immediate burden of the problem, because you have invested in the production of several dozen bodies whose installation is held up pending resolution of the problem.

From your discussion we assume that all parties are agreed that the bodies that the customers ordered (and you have built) are the ones that are to be used, and that the chassis that have been furnished to you can be economically modified to meet the requirements of our regulations and be safe for their intended use.

With these assumptions, we suggest the following course of action on your part:

1. Complete each vehicle as planned.

2. Affix a certification label to each vehicle as you normally do, stating on the label weight rating figures that will satisfy our regulations (Part 567) and the axle capacity requirements of the vehicle.

3. Deliver the vehicle, but concurrently send a written statement by certified mail to the vehicle buyer to the effect that the vehicle must be modified in order to conform to the GVWR and GAWR figures on the certification label, both for purposes of safety and to conform to Federal regulations. The letter should advise the buyer to take the vehicle to a dealer of the chassis manufacturer for these modifications immediately upon receiving it. The sample letter you sent on March 8 will be satisfactory if you modify the second and third paragraphs to read as follows: "Federal Regulation 49 CFR Part 567, Certification, requires Blue Bird to certify the front and rear gross axle weight rating (GAWR) and the gross vehicle weight rating (GVWR) of completed vehicles, and specifies a minimum GVWR based on seating capacity.

"Your vehicle may be shipped as it is, however, the values of GAWR and GVWR shown on the certification plate will be contingent on the chassis modifications indicated above. These changes must, in the interest of safety, be made before the vehicle is placed into service, and you should take the vehicle to your chassis dealer as soon as you receive it."

4. Send copies of each such statement to (a) Office of Standards Enforcement, National Highway Traffic Safety Administration, Washington, D.C. 20590; (b) the manufacturer of the chassis that was delivered to you; and (c) the dealer from whom the buyer ordered the chassis, if any and where known to you.

This procedure is allowed only as to chassis that have already been received by Blue Bird as of the receipt of this letter, and it should not be viewed as precedent for future action by any other persons. In the future, Blue Bird as the final-stage manufacturer must take responsibility for the vehicle as completed by it, to the extent of its knowledge of relevant facts.

We are pleased to be of assistance.