Interpretation ID: nht94-5.18

TYPE: INTERPRETATION-NHTSA

DATE: December 23, 1994

FROM: Deborah K. Nowak-Vanderhoef -- Attorney, GM

TO: Philip R. Recht -- Chief Counsel, NHTSA

TITLE: Re: Alternative To 9005 & 9006 Bulbs:

ATTACHMT: Attached to 1/27/95 letter from Philip R. Recht to Deborah K. Nowak-Vanderhoef (A43; Std. 108)

TEXT: General Motors Corporation (GM), in conjunction with Osram Sylvania Inc., has developed alternatives to two existing HB3 and HB4 (9005 and 9006) bulbs approved for automotive use in FMVSS 108, Lamps, Reflective Devices, and Associated Equipment. The alt ernative bulbs have a different base configuration than the currently approved bulbs, but in all other ways are identical. The alternative configuration would allow packaging flexibility while still maintaining all photometric/output characteristics of the currently approved 9005-6 bulbs.

Since the alternative bulbs improve packaging flexibility without affecting the output of the lamps, GM would like the alternative bulbs to be interchangeable with the currently approved 9005-6 bulbs. We request your Office's guidance as to the most app ropriate method for seeking approval of the alternative bulb configurations.

BACKGROUND

The currently approved 9005-6 bulbs have bases that form right angles (see attachment 1). This configuration provided the most appropriate means of meeting automotive packaging considerations when these bulbs were originally approved.

Since then, however, aerodynamics and styling have dramatically affected the construction of the front of vehicles. In some instances it has become very difficult to package the currently approved 9005-6 bulbs. In addition, the bulbs can be difficult t o access for replacement.

It occurred to GM and Osram Sylvania that the situation could be improved with a simple modification to the existing 9005-6 bulbs. By straightening the base of these bulbs (see attachment 2), while keeping all other design criteria the same, the packagi ng could be improved without affecting any performance characteristics of the bulbs.

Since the new configurations are identical with the currently approved bulbs in all ways other than the bases, GM believes it appropriate to allow them to be interchangeable with the existing 9005-6 bulbs. This would further enhance packaging flexibilit y by allowing alternative configurations which might be better suited to late program design changes.

The alternative bulbs will have little or no affect on the consumer. A vehicle will come equipped with one of the bulb configurations, and the operator's manual will reference the appropriate configuration. If the alternative bulb is inadvertently purc hased for replacement, it could be used in all cases except in the highly unlikely circumstance that the vehicle packaging is so restrictive as to prevent the bulb from being inserted. Once inserted it is designed to perform identically to the bulb that has been replaced, regardless of the configuration of the base. In the unlikely case that the bulb could not be inserted because of restrictive packaging, the owner would need only to return the inappropriate bulb for the bulb approved for his or her v ehicle - a situation that exists today.

To further minimize any confusion on the part of the consumer, we would recommend that the alternative bulbs have a unique identifier to distinguish them from the current bulbs. This could easily be accomplished by adding a character to the codes of the existing bulb. For example, HB3S and HB4S could be used to identify the alternative bulb configurations of HB3 and HB4.

APPROVAL PROCESS

GM believes there are three possible methods that could be used for seeking approval of the 9005-6 bulb alternative configurations. They are

1. Seek approval of the alternative configuration through 49 CFR Part 564.

The language of Part 564 suggest that we would be unable to maintain interchangeability between alternative configurations and the currently approved 9005-6 bulbs. We understand these provisions were adopted to prevent interchangeability between bulb s with different photometric output, since such interchangeability could have drastic effects on headlamp beam patterns. This, however, is not the case with the alternative bulbs GM proposes. Except for the bases, they are identical in all respects to the currently approved 9005-6 bulbs. Therefore, there is no photometric difference between the two sets of bulbs, and hence, no safety concern.

Still, the wording in Part 564 would suggest that the alternative bulbs we developed would require a new or different connector than 9005-6. We do not believe that this is appropriate in this instance, and seek clarification of whether Part 564 direc tly applies to this circumstance.

2. Petition for FMVSS 108 rulemaking to allow new bulb configurations as alternatives to the currently approved 9005-6 bulbs.

While this appears to be a valid method for obtaining approval of the proposed configurations, it is our understanding that NHTSA is planning to transfer all bulb specifications from the body of FMVSS 108 into Part 564. Therefore, we believe that the agency may not welcome a petition to amend FMVSS 108 to comprehend additional bulbs (or new bulb configurations).

3. Request that the currently approved 9005-6 bulbs be placed in Part 564 with the alternative configurations included on the drawing. Attachment 3 contains a draft of what the drawings might look like.

Please confirm which method the agency believes is most appropriate for seeking approval of the new alternative bulbs which, as described above, except for their bases perform identically to the currently approved 9005-6 bulbs.

Sincerely,