ID: nht91-7.16

DATE: November 20, 1991

FROM: Paul Jackson Rice -- Chief Counsel, NHTSA

TO: Herbert J. Lushan -- Regalite Plastics Corporation

TITLE: None

ATTACHMT: Attached to letter dated 9-17-91 from Herbert J. Jushan to Paul Jackson Rice (OCC 6505)

TEXT:

This responds to your letter concerning the use of tinted flexible plastic glazing in certain jeep-type vehicles. You explained that a customer has asked you to manufacture a bronze-tinted clear plastic flexible window for installation in the rear side and rear windows of its vehicles. You indicated that this glazing material would not satisfy the minimum light transmittance requirement of Standard No. 205 and requested confirmation of your understanding that Standard No. 205 permits the use of such glazing for rear and side windows in these vehicles. Further, during two telephone conversations on October 29, 1991 and October 30, 1991, you informed Elizabeth Barbour of my staff that your question specifically refers to the use of this glazing on the two-door Suzuki Sidekick and the two-door Geo Tracker. You also confirmed to Ms. Barbour that the glazing materials to which your letter refers would be installed as original equipment, but added that your company is also involved with after-market products. I am pleased to have this opportunity to answer your question.

By way of background information, S103 of the National Traffic and Motor Vehicle Safety Act (Safety Act, 15 U.S.C. 1392) authorizes the National Highway Traffic Safety Administration (NHTSA) to issue safety standards for new motor vehicles and new motor vehicle equipment. NHTSA does not, however, approve or certify any vehicles or items of equipment, nor do we endorse any commercial products or processes. Instead, the Safety Act establishes a "self-certification" process under which each manufacturer is responsible for certifying that its products meet all applicable safety standards. The agency periodically tests vehicles and items of equipment for compliance with the standards, and also investigates alleged safety-related defects.

Pursuant to NHTSA's authority, the agency has established Standard No. 205, which specifies performance requirements for various types of glazing (called "items"), and specifies the locations in vehicles in which each item of glazing may be used. The standard also incorporates by reference "ANSI Z26," the American National Standards Institute's Safety Code for Safety Glazing Materials for Glazing Motor Vehicles Operating on Land Highways. Among Standard No. 205's requirements are specifications for minimum levels of light transmittance, measured by Test 2 in ANSI Z26. A minimum of 70% light transmittance is required in glazing areas requisite for driving visibility, which includes all windows in passenger cars.

ln trucks, buses and multipurpose passenger vehicles, only the windshield and the windows to the immediate left and right of the driver are considered requisite for driving visibility (if they are equipped with dual outside mirrors satisfying sections S6.1(b) of FMVSS No. 111) and thus, subject to the minimum light transmittance requirement. The windows

to the rear of the driver in trucks, buses and multipurpose passenger vehicles, including the rear side and rear windows, are not required to meet the light transmittance requirement. Thus, Standard No. 205 permits the use of tinted glazing materials (i.e. items of glazing that are not subject to Test 2) for windows to the rear of the driver in such vehicles when they are equipped with dual outside mirrors larger than those usually used on passenger cars.

As stated above, you described the product you wish to manufacture as tinted flexible plastic, Item 7 glazing, which would be installed in the rear side and rear windows of the two-door Suzuki Sidekick and Geo Tracker. According to the agency's information about these vehicles, the rear side and rear windows are part of a removable soft-top. Standard No. 205 permits glazing used for readily removable windows in these locations to be manufactures out of flexible plastic glazing (Items 6, 7 and 13), among other types of glazing. Thus, since these specific window locations on the two-door Suzuki Sidekick and Geo Tracker are not subject to the light transmittance requirement, and since Standard No. 205 permits use of flexible plastic glazing for readily removable windows, the Standard would permit you to manufacture the bronze-tinted flexible plastic glazing for the use your customer requested.

You also states that your company is involved with after-market glazing materials. After a vehicle is first sold to a consumer, S108 (a)(2)(A) of the Safety Act prohibits any manufacturer, dealer, distributor, or repair business from rendering inoperative any device or element of design installed in a vehicle in compliance with any safety standard. According to this provision, your company, for example, could install the Item 7 glazing in the rear side and rear windows of a Suzuki Sidekick or Geo Tracker after that vehicle is first sold to a consumer. This provision would, however, prohibit the after-market installation of tinted flexible plastic glazing in the front side windows of that vehicle because such installation would cause the glazing of the front side windows to no longer comply with the requirements of Standard No. 205.

The "render inoperative" provision of the Safety Act does not apply to the actions of vehicle owners themselves. No section of the Safety Act prevents vehicle owners themselves from installing any product on their vehicles, regardless of whether the installation causes the vehicle to no longer comply with Standard No. 205. The actions of individual vehicle owners may be regulated or precluded by individual States, which have the authority to regulate owner modifications and the operational use of vehicles.

I hope this information is helpful. Please contact Elizabeth Barbour of my staff at this address or by telephone at (202) 366-2992 if you have further questions.

ID: nht76-3.49

DATE: 03/15/76

FROM: AUTHOR UNAVAILABLE; F. Berndt; NHTSA

TO: Bock Products, Inc.

TITLE: FMVSS INTERPRETATION

TEXT: This responds to your February 11, 1976, question whether two trailer designs you describe would qualify as "Heavy Hauler Trailer[s]" as defined in Standard No. 121, Air Brake Systems. A copy of that definition is enclosed for your information.

Both of your trailer designs include a primary cargo-carrying surface that inclines from a height of 24 inches in the rear to a height of 47 inches in the front of the trailer. In one case, part of the inclined portion is removable, leaving a 6-foot length of the surface that is flat and 40 inches above the ground in the unloaded condition. In both cases somewhat more than one-half of the primary cargo-carrying surface is 40 inches or less in height.

The exclusion from Standard No. 121 for heavy hauler trailers applies (in relevant part) only to trailers "whose primary cargo-carrying surface is not more than 40 inches above the ground in an unloaded condition." The trailer designs you describe would not qualify for the exclusion, because only a portion of the surface qualifies as "not more than 40 inches above the ground."

SINCERELY,

BOCK PRODUCTS, INC.

Feb. 11, 1976

Office of the Chief Council NHTSA

Att: M.J. Herlihy

Mr. Sydney Williams of NHTSA suggested we write for a ruling on the enclosed designs to see if they would be exempt from the FMVSS #121.

They appear to fall within the description of the "Heavy Hauler Trailer", in that the bed height is below 40" over the primary cargo carrying length of the trailer.

However, to be sure of our position we are in need of a ruling by your office.

These designs would be used in the recreational vehicle industry as transporters for manufacturers of travel trailers and mini-motor homes.

Design #2 describes a 6'-0" section of removable ramp which would be left in position when transporting their product. It would install by pins at both ends.

We require your immediate attention on this matter as a rush order is pending.

Robert Fisher Sales Engineer/Coordinator

PROPOSED DESIGN PROFILE #2

DATE: 2-10-76

BOCK PRODUCTS 1901 W.HIVELY AVE. ELKHART, IND. 46514

NOTE! GROUND HEIGHT DIMENSIONS SHOWN ARE UNLOADED HEIGHTS

(Graphics omitted)

PROPOSED DESIGN PROFILE #1

DATE: 2-10-76

BOCK PRODUCTS

1901 W. HIVELY AVE. ELKHART, IND. 46514

NOTE! GROUND HEIGHT DIMENSIONS SHOWN ARE UNLOADED HEIGHT

(Graphics omitted)

ID: nht91-3.36

DATE: May 1, 1991

FROM: Cliff Chuang -- Chief Design Engineering, Prospects Corporation

TO: Legal Counsel -- NHTSA

TITLE: Re Require Confirmation For The Interpretation Of New FMVSS Standard number 118

ATTACHMT: Attached to letter dated 7-1-91 from Paul Jackson Rice to Cliff Chuang (A38; Std. 118)

TEXT:

We have received the new FMVSS #118 published on April 16, 1991. Our company is currently developing advanced power window and power sunroof control systems for the automotive industry. Several of our interpretations to the new standard #118 need to be confirmed in writing by your office.

First, the new FMVSS #118 section S5 (a) says: "Notwithstanding S4, power window, partition or roof panel systems which, while closing, reverse direction when they meet a resistive force of 22 pounds or more from a solid cylinder of 4 to 200 mm in diameter and open to at least 200 mm, may close: ... "

Our interpretation of "22 pounds or more" is that 22 pounds is set as the MINIMUM level of the resistive force for the control system to reverse the window moving direction from closing to opening. Most motors that are currently used in the vehicle power window systems have a maximum force of around 65 pounds. Assume the motor has to give X pounds of force to move the window upward in a normal closing, if an obstruction occurs, naturally the motor will provide more force in order to continue to move the window upward. The force level can change very rapidly when the obstruction occurs. When the total force reaches the minimum level of (X + 22) pounds, or exceeds the minimum level and reaches anywhere between (X + 22) pounds and the maximum force (i.e., 65 pounds), if the control system has the capability to immediately reverse the window moving direction from closing to opening to at least 200 mm, then this control system complies with FMVSS #118 S5.

Second, the new FMVSS #118 section S5 (b) says: "The 4 to '200 mm dimension cited in S5 (a) is measured from the window or panel's leading edge to the daylight opening."

Our interpretation is that this 4 mm daylight opening can-be seen from inside the passenger compartment. We attached diagram Fig.-l (for window), Fig.-2 and Fig.-3 (for sunroof) to explain our understanding.

Please examine our interpretations and confirm them in writing as soon as possible. Your confirmation will have significant impact on our system development. I am looking forward to hearing from you soon.

Fig.-1 -- Window Diagram (graphics omitted) Fig.-2 -- Sunroof Diagram (graphics omitted)

Fig.-3 -- Sunroof Diagram (graphics omitted)

ID: nht94-5.22

DATE: May 18, 1994

FROM: John Womack -- Acting Chief Counsel, NHTSA

TO: Paul L. Anderson -- President, Van-Con, Inc.

TITLE: None

ATTACHMT: Attached To Letter Dated 5/2/94 From Paul Anderson To John Womack (OCC-9923)

TEXT: Dear Mr. Anderson:

This responds to your letter of May 2, 1994, requesting information on which of the recent amendments to Standard No. 217, Bus Emergency Exits and Window Retention and Release (57 FR 49413; November 2, 1992, and 57 FR 57020; December 2, 1992), would apply to Type A-1 school buses. Your letter notes that Type A-1 school buses have a capacity of 16-20 passengers and a gross vehicle weight rating (GVWR) of less than 10,000 pounds.

The recent amendments to Standard No. 217 set new requirements for the provision of emergency exits based upon the seating capacity of the school bus (S5.2), set performance requirements for emergency exit window and emergency roof exit release (S5.3), revised the extension requirements for side doors and set extension requirements for emergency roof exits (S5.4), and revised the identification requirements (S5.5). The effect of each of these amendments on Type A-1 school buses is discussed separately below.

Provision of Emergency Exits (S5.2)

The recent amendments listed above revised S5.2.3 to specify the number and type of exits required on school buses, including Type A-1 school buses. This section states:

The area in square centimeters of the unobstructed openings for emergency exit shall collectively amount to at least 432 times the number of designated seating positions in the bus. The amount of emergency exit area credited to an emergency exit is based on the daylight opening of the exit opening.

The section also specifies the type of emergency exits which must be installed to meet this requirement. All school buses, including Type A-1 school buses, are required to have either a rear emergency exit door or a side emergency exit door and a rear push-out window. These are the same exits required by Standard

2

No. 217 before the recent amendments. After deducting the daylight opening of the front service door and the required exit(s), any remaining exit area must be provided by installing additional exits in the following order: (1) a side emergency exit door, (2) a emergency roof exit, and (3) any combination of emergency exit doors, emergency roof exits, and emergency exit windows.

Please note that, while these new requirements apply to all school buses, it is unlikely that a 20 passenger school bus will require additional exits. Under the new requirements, a school bus with 21 designated seating positions (20 passengers plus the driver) is required to provide 9,072 square centimeters of exit area. A school bus with a front service door and either of the mandatory options (rear emergency exit door or side emergency exit door and rear push-out window) should easily exceed this amount. To illustrate, in the past, the agency has estimated that the average front service door has a daylight opening of 12,916 square centimeters. For school buses with a GVWR of 10,000 pounds or less, a rear emergency door that is the minimum size required to meet the extension requirements has a daylight opening of 6,270 square centimeters. A side emergency door that is the minimum size required to meet the extension requirements has a daylight opening of 6,954 square centimeters. A rear push-out window that is the minimum size required has a daylight opening of 5,002 square centimeters.

Emergency Exit Release (S5.3)

The recent amendments added performance requirements for the release mechanisms for emergency exit windows and emergency roof exits on school buses. As explained above, the recent amendments should not require either of these types of exits to be installed on Type A-1 school buses. However, if either of these types of exits are voluntarily installed on Type A-1 school buses, the release mechanisms must comply with these requirements. In the recent amendments to Standard No. 217, some of the performance requirements, including the release requirements in S5.3, apply to "each" emergency exit. This language extends these requirements to any emergency exit door in a school bus, including voluntarily installed ones. Other requirements apply to "required" emergency exits. (See, for example, S5.5.3(c) discussed below.) Those requirements do not apply to voluntarily installed emergency exits.

Emergency Exit Extension (S5.4)

The amendments of the extension requirements also apply to Type A-1 school buses. The recent amendments revised the extension requirements for side doors on school buses with a GVWR of more than 4,536 kilograms (10,000 pounds) and set extension requirements for emergency roof exits on school buses with a GVWR

3

of more than 4,536 kilograms (10,000 pounds). These amendments also affect school buses with a GVWR of 10,000 pounds or less, as the requirements specify that these vehicles are to comply with the same requirements as school buses with a GVWR of more than 10,000 pounds (except for the minimum size for rear emergency exit doors).

If a Type A-1 school bus has a side emergency exit door, that exit is required to comply with the amended requirements concerning access to the exit. Under the new requirements, side emergency exit doors are required to provide an opening at least 114 centimeters high and 61 centimeters wide. In addition, an aisle 30 centimeters wide (referenced to the rear edge of the door) must be provided from the longitudinal centerline of the bus to the exit. A seat bottom is allowed within this aisle if it flips up when not in use such that it no longer is within the aisle. Finally, no portion of a seat or restraining barrier may block access to the latch.

In addition, if an emergency roof exit is installed in a Type A-1 school bus, it is required to provide an opening at least 41 centimeters high and 41 centimeters wide under the new requirements.

Finally, all emergency exit doors, including emergency exit doors on Type A-1 school buses, are required to have a positive door opening device.

Emergency Exit Identification (S5.5)

Finally, the recent amendments revised the identification requirements (S5.5) for exits on all school buses, including Type A-1 school buses. As revised, each required emergency exit is required to be marked with the words "Emergency Door" or "Emergency Exit," as appropriate. For emergency exit doors, the location of this marking was not changed by these amendments. For emergency window exits and emergency roof exits, location requirements were added. In addition, each required emergency exit must be outlined with retroreflective tape. Please note however, that the identification requirements do not apply to voluntarily installed emergency exits (i.e., exits in excess of those required by S5.2.3).

You should be aware that there was a discrepancy concerning the size of the retroreflective tape caused by the metric conversion in the final rule. I have enclosed is a copy of a July 7, 1993 letter to Mr. Thomas D. Turner of the Blue Bird Body Company which discusses this issue. As explained in that letter, we plan to issue a correction notice of the November 2, 1992 rule that would specify a minimum size of 2.5 cm for the tape. Until the correction is issued, NHTSA will not take enforcement measures

4

regarding tape size against a manufacturer who uses 1 inch wide retroreflective tape.

To summarize and answer your specific questions, Type A-1 school buses typically would not be affected by the recent amendment requiring either emergency roof exits or emergency window exits. However, required emergency exits (including a rear emergency exit door) are required to be outlined with retroreflective tape. In addition, all exits (required and voluntary) must comply with the new performance requirements for release and extension.

With respect to your receipt of an oral interpretation from agency staff, I would also like to emphasize that, to the extent there are questions concerning the meaning of any NHTSA standard or regulation, the only agency interpretations which are authoritative and which therefore can be relied upon by manufacturers are those issued in writing by the Chief Counsel. We have reminded agency staff not to make formal, or informal, oral statements that might be misinterpreted by manufacturers as official agency guidance on which they may safely rely.

Please note that recent delay of the effective date of the recent amendments applies only to provision of emergency exits (S5.2) (59 FR 22997; May 4, 1994). The other amendments were effective on May 2, 1994. I also note that the May 4 notice does not state "that it only applys (sic) to School Buses with capacity of 24 to 90 passengers." The notice does refer to tables in a previous NPRM which listed the types of exits required under the proposal for buses with a capacity in that range.

I have also enclosed a copy of the recent final rules for your use. I hope you find this information helpful. If you have any other questions, please contact Mary Versailles of my staff at this address or by phone at (202) 366-2992.

Sincerely,

Enclosures

ID: nht94-3.1

TYPE: INTERPRETATION-NHTSA

DATE: May 18, 1994

FROM: John Womack -- Acting Chief Counsel, NHTSA

TO: Paul L. Anderson -- President, Van-Con, Inc.

TITLE: None

ATTACHMT: Attached To Letter Dated 5/2/94 From Paul Anderson To John Womack (OCC-9923)

TEXT: Dear Mr. Anderson:

This responds to your letter of May 2, 1994, requesting information on which of the recent amendments to Standard No. 217, Bus Emergency Exits and Window Retention and Release (57 FR 49413; November 2, 1992, and 57 FR 57020; December 2, 1992), would appl y to Type A-1 school buses. Your letter notes that Type A-1 school buses have a capacity of 16-20 passengers and a gross vehicle weight rating (GVWR) of less than 10,000 pounds.

The recent amendments to Standard No. 217 set new requirements for the provision of emergency exits based upon the seating capacity of the school bus (S5.2), set performance requirements for emergency exit window and emergency roof exit release (S5.3), r evised the extension requirements for side doors and set extension requirements for emergency roof exits (S5.4), and revised the identification requirements (S5.5). The effect of each of these amendments on Type A-1 school buses is discussed separately below.

Provision of Emergency Exits (S5.2)

The recent amendments listed above revised S5.2.3 to specify the number and type of exits required on school buses, including Type A-1 school buses. This section states:

The area in square centimeters of the unobstructed openings for emergency exit shall collectively amount to at least 432 times the number of designated seating positions in the bus. The amount of emergency exit area credited to an emergency exit is base d on the daylight opening of the exit opening.

The section also specifies the type of emergency exits which must be installed to meet this requirement. All school buses, including Type A-1 school buses, are required to have either a rear emergency exit door or a side emergency exit door and a rear p ush-out window. These are the same exits required by Standard

2

No. 217 before the recent amendments. After deducting the daylight opening of the front service door and the required exit(s), any remaining exit area must be provided by installing additional exits in the following order: (1) a side emergency exit door , (2) a emergency roof exit, and (3) any combination of emergency exit doors, emergency roof exits, and emergency exit windows.

Please note that, while these new requirements apply to all school buses, it is unlikely that a 20 passenger school bus will require additional exits. Under the new requirements, a school bus with 21 designated seating positions (20 passengers plus the driver) is required to provide 9,072 square centimeters of exit area. A school bus with a front service door and either of the mandatory options (rear emergency exit door or side emergency exit door and rear push-out window) should easily exceed this am ount. To illustrate, in the past, the agency has estimated that the average front service door has a daylight opening of 12,916 square centimeters. For school buses with a GVWR of 10,000 pounds or less, a rear emergency door that is the minimum size re quired to meet the extension requirements has a daylight opening of 6,270 square centimeters. A side emergency door that is the minimum size required to meet the extension requirements has a daylight opening of 6,954 square centimeters. A rear push-out window that is the minimum size required has a daylight opening of 5,002 square centimeters.

Emergency Exit Release (S5.3)

The recent amendments added performance requirements for the release mechanisms for emergency exit windows and emergency roof exits on school buses. As explained above, the recent amendments should not require either of these types of exits to be instal led on Type A-1 school buses. However, if either of these types of exits are voluntarily installed on Type A-1 school buses, the release mechanisms must comply with these requirements. In the recent amendments to Standard No. 217, some of the performan ce requirements, including the release requirements in S5.3, apply to "each" emergency exit. This language extends these requirements to any emergency exit door in a school bus, including voluntarily installed ones. Other requirements apply to "require d" emergency exits. (See, for example, S5.5.3(c) discussed below.) Those requirements do not apply to voluntarily installed emergency exits.

Emergency Exit Extension (S5.4)

The amendments of the extension requirements also apply to Type A-1 school buses. The recent amendments revised the extension requirements for side doors on school buses with a GVWR of more than 4,536 kilograms (10,000 pounds) and set extension requirem ents for emergency roof exits on school buses with a GVWR

3

of more than 4,536 kilograms (10,000 pounds). These amendments also affect school buses with a GVWR of 10,000 pounds or less, as the requirements specify that these vehicles are to comply with the same requirements as school buses with a GVWR of more th an 10,000 pounds (except for the minimum size for rear emergency exit doors).

If a Type A-1 school bus has a side emergency exit door, that exit is required to comply with the amended requirements concerning access to the exit. Under the new requirements, side emergency exit doors are required to provide an opening at least 114 c entimeters high and 61 centimeters wide. In addition, an aisle 30 centimeters wide (referenced to the rear edge of the door) must be provided from the longitudinal centerline of the bus to the exit. A seat bottom is allowed within this aisle if it flip s up when not in use such that it no longer is within the aisle. Finally, no portion of a seat or restraining barrier may block access to the latch.

In addition, if an emergency roof exit is installed in a Type A-1 school bus, it is required to provide an opening at least 41 centimeters high and 41 centimeters wide under the new requirements.

Finally, all emergency exit doors, including emergency exit doors on Type A-1 school buses, are required to have a positive door opening device.

Emergency Exit Identification (S5.5)

Finally, the recent amendments revised the identification requirements (S5.5) for exits on all school buses, including Type A-1 school buses. As revised, each required emergency exit is required to be marked with the words "Emergency Door" or "Emergency Exit," as appropriate. For emergency exit doors, the location of this marking was not changed by these amendments. For emergency window exits and emergency roof exits, location requirements were added. In addition, each required emergency exit must b e outlined with retroreflective tape. Please note however, that the identification requirements do not apply to voluntarily installed emergency exits (i.e., exits in excess of those required by S5.2.3).

You should be aware that there was a discrepancy concerning the size of the retroreflective tape caused by the metric conversion in the final rule. I have enclosed is a copy of a July 7, 1993 letter to Mr. Thomas D. Turner of the Blue Bird Body Company which discusses this issue. As explained in that letter, we plan to issue a correction notice of the November 2, 1992 rule that would specify a minimum size of 2.5 cm for the tape. Until the correction is issued, NHTSA will not take enforcement measure s

4

regarding tape size against a manufacturer who uses 1 inch wide retroreflective tape.

To summarize and answer your specific questions, Type A-1 school buses typically would not be affected by the recent amendment requiring either emergency roof exits or emergency window exits. However, required emergency exits (including a rear emergency exit door) are required to be outlined with retroreflective tape. In addition, all exits (required and voluntary) must comply with the new performance requirements for release and extension.

With respect to your receipt of an oral interpretation from agency staff, I would also like to emphasize that, to the extent there are questions concerning the meaning of any NHTSA standard or regulation, the only agency interpretations which are authori tative and which therefore can be relied upon by manufacturers are those issued in writing by the Chief Counsel. We have reminded agency staff not to make formal, or informal, oral statements that might be misinterpreted by manufacturers as official age ncy guidance on which they may safely rely.

Please note that recent delay of the effective date of the recent amendments applies only to provision of emergency exits (S5.2) (59 FR 22997; May 4, 1994). The other amendments were effective on May 2, 1994. I also note that the May 4 notice does not s tate "that it only applys (sic) to School Buses with capacity of 24 to 90 passengers." The notice does refer to tables in a previous NPRM which listed the types of exits required under the proposal for buses with a capacity in that range.

I have also enclosed a copy of the recent final rules for your use. I hope you find this information helpful. If you have any other questions, please contact Mary Versailles of my staff at this address or by phone at (202) 366-2992.

Sincerely,

Enclosures

ID: 9923

Paul L. Anderson, President
Van-Con, Inc.
P.O. Box 237
123 William Street
Middlesex, NJ 08846-0237

Dear Mr. Anderson:

This responds to your letter of May 2, 1994, requesting information on which of the recent amendments to Standard No. 217, Bus Emergency Exits and Window Retention and Release (57 FR 49413; November 2, 1992, and 57 FR 57020; December 2, 1992), would apply to Type A-1 school buses. Your letter notes that Type A-1 school buses have a capacity of 16-20 passengers and a gross vehicle weight rating (GVWR) of less than 10,000 pounds.

The recent amendments to Standard No. 217 set new requirements for the provision of emergency exits based upon the seating capacity of the school bus (S5.2), set performance requirements for emergency exit window and emergency roof exit release (S5.3), revised the extension requirements for side doors and set extension requirements for emergency roof exits (S5.4), and revised the identification requirements (S5.5). The effect of each of these amendments on Type A-1 school buses is discussed separately below.

Provision of Emergency Exits (S5.2)

The recent amendments listed above revised S5.2.3 to specify the number and type of exits required on school buses, including Type A-1 school buses. This section states:

The area in square centimeters of the unobstructed openings for emergency exit shall collectively amount to at least 432 times the number of designated seating positions in the bus. The amount of emergency exit area credited to an emergency exit is based on the daylight opening of the exit opening.

The section also specifies the type of emergency exits which must be installed to meet this requirement. All school buses, including Type A-1 school buses, are required to have either a rear emergency exit door or a side emergency exit door and a rear push-out window. These are the same exits required by Standard

No. 217 before the recent amendments. After deducting the daylight opening of the front service door and the required exit(s), any remaining exit area must be provided by installing additional exits in the following order: (1) a side emergency exit door, (2) a emergency roof exit, and (3) any combination of emergency exit doors, emergency roof exits, and emergency exit windows.

Please note that, while these new requirements apply to all school buses, it is unlikely that a 20 passenger school bus will require additional exits. Under the new requirements, a school bus with 21 designated seating positions (20 passengers plus the driver) is required to provide 9,072 square centimeters of exit area. A school bus with a front service door and either of the mandatory options (rear emergency exit door or side emergency exit door and rear push-out window) should easily exceed this amount. To illustrate, in the past, the agency has estimated that the average front service door has a daylight opening of 12,916 square centimeters. For school buses with a GVWR of 10,000 pounds or less, a rear emergency door that is the minimum size required to meet the extension requirements has a daylight opening of 6,270 square centimeters. A side emergency door that is the minimum size required to meet the extension requirements has a daylight opening of 6,954 square centimeters. A rear push-out window that is the minimum size required has a daylight opening of 5,002 square centimeters.

Emergency Exit Release (S5.3)

The recent amendments added performance requirements for the release mechanisms for emergency exit windows and emergency roof exits on school buses. As explained above, the recent amendments should not require either of these types of exits to be installed on Type A-1 school buses. However, if either of these types of exits are voluntarily installed on Type A-1 school buses, the release mechanisms must comply with these requirements. In the recent amendments to Standard No. 217, some of the performance requirements, including the release requirements in S5.3, apply to "each" emergency exit. This language extends these requirements to any emergency exit door in a school bus, including voluntarily installed ones. Other requirements apply to "required" emergency exits. (See, for example, S5.5.3(c) discussed below.) Those requirements do not apply to voluntarily installed emergency exits.

Emergency Exit Extension (S5.4)

The amendments of the extension requirements also apply to Type A-1 school buses. The recent amendments revised the extension requirements for side doors on school buses with a GVWR of more than 4,536 kilograms (10,000 pounds) and set extension requirements for emergency roof exits on school buses with a GVWR of more than 4,536 kilograms (10,000 pounds). These amendments also affect school buses with a GVWR of 10,000 pounds or less, as the requirements specify that these vehicles are to comply with the same requirements as school buses with a GVWR of more than 10,000 pounds (except for the minimum size for rear emergency exit doors).

If a Type A-1 school bus has a side emergency exit door, that exit is required to comply with the amended requirements concerning access to the exit. Under the new requirements, side emergency exit doors are required to provide an opening at least 114 centimeters high and 61 centimeters wide. In addition, an aisle 30 centimeters wide (referenced to the rear edge of the door) must be provided from the longitudinal centerline of the bus to the exit. A seat bottom is allowed within this aisle if it flips up when not in use such that it no longer is within the aisle. Finally, no portion of a seat or restraining barrier may block access to the latch.

In addition, if an emergency roof exit is installed in a Type A-1 school bus, it is required to provide an opening at least 41 centimeters high and 41 centimeters wide under the new requirements.

Finally, all emergency exit doors, including emergency exit doors on Type A-1 school buses, are required to have a "positive door opening device" that, among other things, prevents the door from closing if it has been opened beyond a certain point (see, S5.4.2.1(a)(3)).

Emergency Exit Identification (S5.5)

Finally, the recent amendments revised the identification requirements (S5.5) for exits on all school buses, including Type A-1 school buses. As revised, each required emergency exit is required to be marked with the words "Emergency Door" or "Emergency Exit," as appropriate. For emergency exit doors, the location of this marking was not changed by these amendments. For emergency window exits and emergency roof exits, location requirements were added. In addition, each required emergency exit must be outlined with retroreflective tape. Please note however, that the identification requirements do not apply to voluntarily installed emergency exits (i.e., exits in excess of those required by S5.2.3).

You should be aware that there was a discrepancy concerning the size of the retroreflective tape caused by the metric conversion in the final rule. I have enclosed is a copy of a July 7, 1993 letter to Mr. Thomas D. Turner of the Blue Bird Body Company which discusses this issue. As explained in that letter, we plan to issue a correction notice of the November 2, 1992 rule that would specify a minimum size of 2.5 cm for the tape. Until the correction is issued, NHTSA will not take enforcement measures regarding tape size against a manufacturer who uses 1 inch wide retroreflective tape.

To summarize and answer your specific questions, Type A-1 school buses typically would not be affected by the recent amendment requiring either emergency roof exits or emergency window exits. However, required emergency exits (including a rear emergency exit door) are required to be outlined with retroreflective tape. In addition, all exits (required and voluntary) must comply with the new performance requirements for release and extension.

With respect to your receipt of an oral interpretation from agency staff, I would also like to emphasize that, to the extent there are questions concerning the meaning of any NHTSA standard or regulation, the only agency interpretations which are authoritative and which therefore can be relied upon by manufacturers are those issued in writing by the Chief Counsel. We have reminded agency staff not to make formal, or informal, oral statements that might be misinterpreted by manufacturers as official agency guidance on which they may safely rely.

Please note that recent delay of the effective date of the recent amendments applies only to provision of emergency exits (S5.2) (59 FR 22997; May 4, 1994). The other amendments were effective on May 2, 1994. I also note that the May 4 notice does not state "that it only applys (sic) to School Buses with capacity of 24 to 90 passengers." The notice does refer to tables in a previous NPRM which listed the types of exits required under the proposal for buses with a capacity in that range.

I have also enclosed a copy of the recent final rules for your use. I hope you find this information helpful. If you have any other questions, please contact Mary Versailles of my staff at this address or by phone at (202) 366-2992.

Sincerely,

John Womack Acting Chief Counsel

Enclosures

ref:217 d:5/18/94

ID: nht75-3.49

DATE: 05/27/75

FROM: AUTHOR UNAVAILABLE; J. C. Schultz; NHTSA

TO: Truck Trailer Manufacturers Association

TITLE: FMVSS INTERPRETATION

TEXT: This responds to the Truck Trailer Manufacturers Association March 28, 1975, request that the National Highway Traffic Safety Administration (NHTSA) review its position that building a trailer from new materials in combination with the running rear of an existing trailer constitutes the manufacture of a new vehicle subject to applicable safety standards. You also request confirmation that modification of the barrel of a tank trailer to replace compartments or to add to its volume does not constitute manufacture of a new vehicle.

NHTSA has already reconsidered its interpretation of what constitutes the manufacture of a new truck in cases where components from an existing vehicle are used. Based on the high value of the drive train components found in powered vehicles, NHTSA has proposed an amendment of Part 571 that would supplant its earlier interpretation that, to constitute repair, the chassis of the existing vehicle must as a minimum be used in the new vehicle. The proposed amendment would establish that, in the assembly of a truck, a new vehicle is manufactured for purposes of compliance with and certification to applicable safety standards, unless the engine, transmission, and rear drive axles (as a minimum) of the rebuilt vehicle are not new, and at least two of these components were taken from an existing vehicle whose identify is continued in the rebuilt vehicle with respect to model year, vehicle identification number, and any other documentation incident to the vehicle's remanufacture and registration.

Our interpretation of what constitutes manufacture of a new trailer (when use of components from an existing vehicle is involved) parallels our present interpretation of truck rebuilding in this area. We regret any confusion in our use of the term "chassis", but we have made clear that the running gear and main frame of an existing vehicle, must, as a minimum, be used in the rebuilding of a vehicle to be considered a repair. I enclose copies of two letters which establish this point.

NHTSA does not view the manufacture of trucks and trailers as sufficiently similar to justify attempting to apply our newly-proposed position on truck rebuilding to trailer manufacture. The primary consideration of extremely high value of drive train components found in powered vehicles is not applicable to trailer manufacture. NHTSA also concludes that the economic considerations which discourage avoidance of Standard No. 121, Air brake systems, in truck manufacture do not operate in trailer manufacture.

In regard to tank trailer modifications where the tank serves the purpose of and replaces the frame rails, we would not consider replacement of compartments in the tank to be manufacture of a new vehicle. Similarly, the addition of volume in response to the new weight limits would not constitute manufacture of a new vehicle.

SINCERELY,

Truck Trailer Manufacturers Association

March 28, 1975

Dr. James B. Gregory Administrator National Highway Traffic Safety Administration Department of Transportation

Subject: Petition for Reconsideration of Applicability of Motor Vehicle Safety Standards through Interpretive Letters

(Info copies to: Chief Legal Officer, NHTSA - Docket 49 Part 571)

Reference is made to the letter of interpretation by Mr. Richard B. Dyson, Acting Chief Counsel, NHTSA, to Robert S. Podlewski of Diamond Reo Trucks, Inc., dated October 7, 1974, NHTSA file No. 40-30(TWH) concerning the use of "glider kits" and to subsequent related actions now understood to be under advisement and study by the staff of the Office of Chief Legal Counsel, NHTSA.

The Truck Trailer Manufacturers Association (TTMA) represent approximately 200 truck trailer and component suppliers who produce more than 90% of the truck trailers built in the United States. Some of our member companies also engage in repairing damaged vehicles and others are engaged in furnishing vehicle components to those organizations that are involved in vehicle repairing activities.

The membership of this Association is concerned over the interpretation understood from the above referenced letter as are some truck manufacturers.

Our membership greatly appreciates cost effectiveness activities. The repairing of a customers' damaged truck trailer is understandably a consumer's cost effectiveness program especially during these trying economic times.

There are many cases where truck trailer bodies, frames or trailer tanks are unserviceable, and, byu repairing (oftentimes including the replacement of damaged or unserviceable assembly or sub-assembly components a most proper and necessary cost effectiveness vehicle repairing program can be and should be accomplished.

In addition, there are cases where truck trailer running gears such as axles, suspensions, and/or frames and stub frames are perfectly safe, serviceable, and suitable for continued road use. Our membership considers the disposal of such serviceable items to be a monetary loss and a national economic waste of durable goods. This waste would not occur except for interpretations of certain Motor Vehicle Safety Standards.

When a customer-owned trailer is unfortunately involved in an accident and that vehicle owner or his insurance company desires to save the majority of new vehicle replacement costs by repairing that old vehicle for that owner by replacing or installing a new or used body structure, thereon, we do not understand how that repair job can be classified to be the manufacture of a new vehicle for Safety Standards Application purposes.

Accordingly, this Association petitions and requests that the decision resulting from the process whereby the National Highway Traffic Safety Administration reconsiders the issues involved in the referenced Diamond Reo -- International Harvester, et al question involving the subject of truck repair versus new vehicle manufacturing, as related to unserviceable used vehicles, that the decision be couched in such language that the interpretation can be directly applied to truck trailers which are constructed of the same or similar types of components as are found in trucks.

Related to the above, it should be noted that auxiliary driving engines have been installed, from time to time, on truck trailers to furnish auxiliary driving power when it was found desirable to enhance the combination vehicles' hill climbing ability or for other reasons.

In arriving at the Administration's re-evaluated interpretation concerned, we should like to advise that the "frame" of a vehicle is not synonymous with "chassis". The "chassis" is generally understood to mean the basic operating motor vehicle including engine, frame, operational controls, and other essential parts but exclusive of a cab, body or accommodations for the operator, passengers, or property. Where a cab or flat face cowl is installed on a chassis, the composite is known and designated as "chassis and cab" or "chassis and cowl", etc. It would therefore be appreciated if the NHTSA interpretations to be rendered, especially on the repair versus new vehicle manufacturing question, give due consideration to the above clarification of "chassis" which NHTSA has previously used in a questionable and perplexing manner.

We do not construe that the use of a new "frame" or the equivalent structure to which is attached the used components of the original vehicle, to replace a damaged, bent, and/or unserviceable "frame" in any way, shape, or form constitutes the construction of a new motor vehicle, considering that the vehicles operating and identifying characteristics remain unchanged.

Again, related to the above, is the processing of a tank trailer where an existing leaking compartment is to be replaced or where the compartment is to be increased in capacity while the remainder of the vehicle is not otherwise changed. We do not consider that these repairing processes constitutes the construction of a new vehicle for Safety Standards Application purposes.

The Truck Trailer Manufacturers Association fully supports the enforcement of appropriate, practical and needed for safety Motor Vehicle Safety Standards. However, we must petition for the reconsideration of what appears to be the unlawful interpretations which, in effect, retroactively require equipment modernization to the most current safety standards promulgated for new vehicles to be applied to used motor vehicles because of normal trade practices of cost effective repairing of damaged or otherwise unserviceable used equipment.

The Association believes that the Podlewski response by NHTSA is a questionable intepretation of Motor Vehicle Safety Standards which were promulgated under the Administrative Procedures Act. What appears to have happened, in this case of repair versus new manufacturing question, has the effect of retroactive applicability of Safety Standards by fiat subsequent to the time that the Standards are established. Yet, we do not believe NHTSA or the Congress ever intended to require the retroactive modernization of used vehicles by rule interpreting procedures.

The Truck Trailer Manufacturers Association supports the concept found in the White Motor Company's suggested draft of "Interpretation of Manufacture vs. Repair of Vehicles" contained in the Public Docket.

It is therefore requested that the contents of this presentation be given due consideration in the action now being studied by Legal Counsel of NHTSA on the Diamond Reo-International-White et al reconsideration question of Repair vs. New Manufacturing.

Sumner Meiselman Staff Engineer

ID: 2706y

Mr. Dennis T. Johnston
Senior Executive Engineer
Product Engineering and
Regulatory Affairs
Sterling Motor Cars
8953 N.W. 23rd Street
Miami, Florida 33172

Dear Mr. Johnston:

This responds to your letter reporting a change in the locking system to be installed on the MY 1991 British Sterling car line. Although your letter does not explicitly request the agency determine that the change is of a de minimis nature and that therefore the Sterling vehicles containing the change would be fully covered by the previously granted exemption for Sterling vehicles, we are treating the letter as making such a request. The alternative to making such a request is to submit a modification petition under 49 CFR 543.9(b) and (c)(2).

As you are aware, the Sterling car line was granted an exemption, pursuant to 49 CFR Part 543, from antitheft marking because Austin Rover showed that the antitheft device to be used in lieu of marking on the car line was likely to be as effective as parts marking. This exemption was issued on July 16, 1986, and appeared in the Federal Register on July 22, 1986 (51 FR 26332).

In your letter, you stated that beginning with the start of MY 1991, Sterling Motor Cars (Sterling) plans an improvement in the antitheft device that is standard equipment on the Sterling vehicle. The change involves the consequence of opening of the trunk when the system is armed. Currently, the system, once armed, activates when the trunk is opened, even if it is opened with the key. In order to avoid this, the antitheft device must first be disarmed before the trunk is opened. It is our understanding that Sterling plans to change the system by allowing the system to be disarmed by opening the trunk with a key and rearmed by closing the trunk lid. However, if the trunk were to be forced open without a key, the alarm would still be activated.

After reviewing the planned change to the antitheft device on which the exemption was based, the agency concludes that the change is de minimis. While the change means that opening the trunk with a key will no longer activate the alarm, the agency does not believe that activating the alarm under those circumstances contributes to theft prevention. The agency concludes that the antitheft device, as modified, will continue to provide the same aspects of performance provided by the original device and relies on essentially the same componentry to provide that performance. Therefore, it is not necessary for Sterling to submit a petition to modify the exemption pursuant to 543.9(b) and (c)(2).

If Sterling does not implement the new antitheft device as described in your letter, or delays implementation until after MY 1991, we request that Sterling notify the agency of such decisions.

Sincerely,

Barry Felrice Associate Administrator for Rulemaking

ref:543 d:l0/5/90

ID: 77-3.29

TYPE: INTERPRETATION-NHTSA

DATE: 07/15/77

FROM: AUTHOR UNAVAILABLE; R. L. Carter; NHTSA

TO: Patton, Boggs & Blow

TITLE: FMVSS INTERPRETATION

TEXT: This responds to your April 20, 1977, petition to amend Standard No. 120, Tire Selection and Rims for Motor Vehicles Other Than Passenger Cars. In your petition, you request that the National Highway Traffic Safety Administration (NHTSA) permit the use of tires that have a maximum load rating of not less than 95% of the gross axle weight rating (GAWR) and not less than 95% of the gross vehicle weight rating (GVWR). Your petition is denied.

The problem addressed by your petition concerns a revision in the 1977 Tire and Rim Manual that alters the load rating of tires. In effect, this revision will result in lower load ratings for certain tires. According to the facts you submit, the change in tire load rating will be implemented by tire manufacturers throughout the next few months which may not provide vehicle manufacturers sufficient time to correspondingly alter the GAWRs of their vehicles in accordance with the new tire load ratings. Therefore, for a short period of time, you allege that it will be impossible to obtain tires that correspond to the GAWR indicated on the vehicle.

To alleviate the above problem, you recommend rulemaking that would permit vehicle manufacturers to install on their vehicles tires with load ratings slightly less than the GAWR of each axle. The NHTSA cannot permit the relief you request even for the limited time you propose. The intent of our tire standards is to provide minimum requirements for tires to ensure adequate safety. One of these minimum requirements mandates that the tire load rating be at least equal to the GAWR. Your request would have us reduce this minimum requirement. Since the matching of tires on a vehicle with the GAWR of each axle is such a basic principle of safety, the agency concludes that it would not be in the interest of safety to grant your request. Further, such an amendment might violate Section 202 of the National Traffic and Motor Vehicle Safety Act (15 U.S.C. @ 1381 et seq.), which requires that motor vehicles be equipped "with tires which meet the maximum permissible-load standards when such vehicle is fully loaded. . . ."

As you may know, the label requirements of Standard No. 120 which become effective in September permit you to list suitable tire and rim combinations on the vehicle. You need not equip a vehicle, however, with the tires indicated on the label. In this case, you may equip a trailer with any trailer tire that has a load rating equal to or greater than the GAWR of its associated axle. This may help resolve part of your problem with respect to a short term problem with matching tires on the vehicle with those indicated on the vehicle label.

ID: nht76-3.32

DATE: 04/02/76

FROM: AUTHOR UNAVAILABLE; Frank A. Berndt; NHTSA

TO: Hackney & Sons Inc.

COPYEE: BUREAU OF MOTOR CARRIER SAFETY

TITLE: FMVSR INTERPRETATION

TEXT: This is in response to your letter of December 2, 1975, concerning the duties of a manufacturer of a beverage trailer that, when fully loaded, would overload a light-duty truck by which it might be towed.

The National Highway Traffic Safety Administration (NHTSA) does not directly regulate the use of motor vehicles. Instead, it regulates their manufacture, with a view towards their expected and intended uses. If a trailer manufacturer knows that his product is likely to be towed by a vehicle of insufficient load-carrying capacity, the NHTSA expects him to take reasonalbe steps, short of refraining from production, to minimize the likelihood of such misuse. Otherwise, the trailer would be considered to contain a defect relating to motor vehicle safety.

In the first hypothetical situation presented in your letter, there would be no violation of the Federal motor vehicle safety standards or regulations. In Situation 2, we are not prepared to state categorically whether or not the trailer manufacturer could be obliged to assume defect responsibility. Such responsibility might be minimized assuming that the written warning to which you refer clearly indicates (i) what load ratings are necessary as a minimum for the towing vehicle and (ii) that the trailer must not be towed by a vehicle without such load ratings. Nevertheless, the lines of responsibility between two such parties are not that clear-cut, especially where the trailer manufacturer knowingly delivers for introduction into interstate commerce a vehicle which immediately results in a serious overload situation.

In Situation 3, the trailer would probably contain a safety-related defect, because its advertising would promote its misuse in a way that would create a safety hazard. In Situation 4, the trailer would probably also be considered to contain a safety-related defect, because the total payload capacity could be calculated, and the warnings to limit the actual load to the limits of the towing vehicle could not reasonably be expected to be observed.

You have also asked more generally for a description of the circumstances under which trailers of this type might be considered to contain safety-related defects. The NHTSA cannot define in advance all such possible circumstances. Among them, however, would be those in which the owner's manual lacked the warning described above for Situation 2 and those in which the trailer's advertising promoted its misuse.

I have forwarded a copy of your letter to the Federal Highway Administration's Bureau of Motor Carrier Safety for examination of the possibility that the user of a mismatched combination of vehicles, if he is an interstate carrier, would be in violation of their regulations. There may also be State laws prohibiting local carriers from making such combinations.

Thank you for your concern for safety on the highways. We especially appreciate your realization that a manufacturer can have ethical duties that go beyond his legal duties.