Interpretation ID: aiam3171
Director
Vehicle Safety Activities
Sheller-Globe Corporation
3555 St. Johns Road
Lima
OH 45804;
Dear Mr. Premo: This responds to your November 12, 1979, letter asking whether severa joints in your school bus must comply with Standard No. 221, *School Bus Body Joint Strength*. All of the joints concern what you have called maintenance access panels.; As you are aware, the agency has discovered through its complianc testing that most school bus manufacturers have taken advantage of the maintenance access panel exemption from the standard. The result is that many joints in school buses are not as secure as they should be and, during an accident, might result in injury to children being transported in those buses. The agency is very concerned about this practice and is considering methods of limiting the maintenance access panel exemption.; Your letter asks the agency to consider the fact that the panels whos joints you are questioning are plastic and not metal. Therefore, you conclude that the edges are not sharp, and even if the panels come unfastened in an accident, their edges will not be likely to injure the occupants of your buses.; The standard establishes joint strength tests that apply uniformly t all joints regardless of the material used in the panel. While it may be true that plastic panels are less likely to injure occupants of buses when a panel becomes disconnected during an accident, Standard No. 221 addresses other safety areas beyond preventing the sharp edges of panels from cutting occupants. Joint strength is necessary for the vehicle integrity during accidents. This is as important as preventing cutting edges from panels. Accordingly, the agency will continue to subject all joints falling within the parameters of the standard to the requirements of the standard without regard to the material used in a panel.; With respect to the questions posed in your letter, you first as whether the right and left hand windshield pillar covers must comply with the standard. You indicate that a hose runs behind one pillar cover and a cable control runs behind the other. The agency has indicated that the installation of a wire, hose or cable behind a wall does not make that wall a maintenance access panel. Accordingly, the agency concludes that the joints connecting the pillar cover panel are subject to the standard.; Your questions 2, 4, and 5 refer to panels that cover motors which yo indicate must be serviced. The motors include the windshield wiper and heater motors. The agency is unable to determine from your pictures and sketches whether all of the joints surrounding these motors are subject to the standard. The joints connecting panels that *must* be removed for *routine* servicing of a vehicle's motors would not be considered as joints subject to the standard. However, these joints must be the minimum necessary for routine servicing of the motors. In compliance testing your vehicles, the agency will only exempt those joints that are necessary for routine servicing. We will not exempt adjacent panel joints simply because wires run beneath them.; In your third question you describe a dash trim panel that covers wiring harness, some chassis cowl mounting bolts, and an entrance door cable. The agency needs more information to make a formal determination with respect to this panel and its joints. Our inclination based upon the information that you have presented is that these would be joints subject to the standard, because the removal of this panel is not required for routine maintenance.; Your final question asks whether the entrance door control cover mus comply with the standard. You state only that it must be removed to remove the dash trim panel. As we stated in the last paragraph, we believe that the dash trim panel joints may be required to comply with the standard. If this is the case, it may also be necessary for the door control cover joints to comply with the standard. The key factor in determining whether this panel's joints must comply with the requirement is whether the panel must be removed for routine maintenance. You have not proven such a need in your letter, and therefore, the agency cannot give you a determination concerning the need for these joints to comply with the standard.; Sincerely, Frank Berndt, Chief Counsel