Interpretation ID: 3276yy
Assistant General Counsel
Recreation Vehicle Industry Association
P.O. Box 2999
1896 Preston White Drive
Reston, VA 22090
Dear Mr. Conway:
I have been asked to respond to your letter to Administrator Curry, in which you asked about the application of Federal Motor Vehicle Safety Standard No. 216, Roof Crush Resistance, to van conversions and motor homes with raised roofs. In your letter, you suggested that the currently specified roof crush resistance test procedure is inappropriate for such vehicles because of their unique physical characteristics. Additionally, referring to the greater floor to roof height of a van conversion or motor home as compared to a typical passenger car, you questioned whether the five inch roof displacement pass/fail criteria are appropriate for these vehicles. I am pleased to have the opportunity to address these issues.
As you know, on April 17, 1991, NHTSA published a final rule extending the application of Standard No. 216 to multipurpose passenger vehicles (MPVs), trucks and buses with a GVWR of 6,000 pounds or less, manufactured on or after September 1, 1993 (56 FR 15510). That rule requires that the roof of any such vehicles be moved not more than five inches when a force of one and a half times the vehicle's unloaded weight is applied to either side of the forward edge of the vehicle's roof. This is the same test procedure specified for passenger cars, with one exception. For passenger cars, the standard specifies applying a force of one and a half times the vehicle's unloaded weight or 5,000 pounds, whichever is less. As indicated above, the alternative 5,000 pound crush force limit that applies for passenger cars was not adopted for light trucks, buses, and MPVs.
During the rulemaking process that led to this extension of Standard No. 216, NHTSA received comments requesting that the agency consider modifying the roof crush resistance test procedure to accommodate the particular physical characteristics of some motor homes, vans and van conversions, including those with raised roofs. More specifically, some commenters including RVIA suggested that the specified test procedures could not be used to position the test device on some vehicles with raised roofs. Other commenters, especially Ford, questioned the need for a five-inch roof crush limitation for vehicles with full standing headroom and suggested that NHTSA consider relating the maximum roof crush requirement to the available occupant headroom.
After carefully evaluating these comments, NHTSA concluded that, based upon the available information, the roof crush resistance test procedure was practicable, met the need for motor vehicle safety, and was appropriate for MPVs, trucks, and buses, if those vehicles had a GVWR of 6,000 pounds or less. The issues identified by the commenters were significant primarily for such vehicles with a GVWR of more than 6,000 pounds. NHTSA acknowledged that it was possible that there could be some light trucks with a GVWR of 6,000 pounds or less that would experience the same problems with the specified roof crush resistance test procedure as larger vehicles would. However, the agency had no information showing that those difficulties would actually be experienced by particular light trucks with a GVWR of 6,000 pounds or less. See 56 FR 15514; April 17, 1991.
In your letter, you raised the same issues that had previously been raised in these comments; that is, you suggested that the test device could not be positioned properly on vehicles with a raised roof and that the five inch crush displacement limit was inappropriate for vehicles with a raised roof. As was the case with those comments, your letter did not provide any specific information identifying particular vehicles with a GVWR of 6,000 pounds or less whose physical characteristics would cause it to experience some particular compliance difficulties or testing difficulties.
If you have some information showing compliance or testing difficulties for actual light truck models with a GVWR of 6,000 pounds or less, we would appreciate it if you would forward that information to the agency. At this time, NHTSA is not aware of any compliance or testing difficulties for light trucks subject to the extended requirements of Standard No. 216. Absent such information, NHTSA has no basis for changing its previous conclusion about the specified test procedures and requirements.
Sincerely,
Paul Jackson Rice Chief Counsel
/ref:216 d:1/17/92