ID: 8478

Mr. Jose M. Gonzalez
Engineering Manager
Kustom Fit
8990 Atlantic
Box 3004
South Gate, CA 90280

Dear Mr. Gonzalez:

This responds to your letter of March 25, 1993, regarding testing for Standard No. 208, Occupant Crash Protection. You are a manufacturer of seating products for the recreation vehicle industry. You propose to perform a baseline HYGE sled test using all OEM hardware and seats and then to perform a second test using OEM hardware and the seats you manufacture. You asked:

If the results of the test using our seats are equal or better than those obtained values with the OEM seats and hardware, does this test prove that our seats are safe to use instead of OEM? Can these results and procedures be acceptable as do diligent (sic) and can our seats then be certified for use in these vehicles regarding FMVSS 208?

Some background information may be helpful. The National Traffic and Motor Vehicle Safety Act (15 U.S.C. 1381 et seq.; the Safety Act) authorizes this agency to issue motor vehicle safety standards for new motor vehicles and new items of motor vehicle equipment. We have exercised this authority to establish Standard No. 208, Occupant Crash Protection (49 CFR 571.208), which specifies performance requirements for the protection of vehicle occupants in crashes. (I note that a number of other safety standards also include requirements relevant to seats, including Standard No. 207, Seating Systems, Standard No. 209, Seat Belt Assemblies, Standard No. 210, Seat Belt Assembly Anchorages, and Standard No. 302, Flammability of Interior Materials.)

The Safety Act establishes a "self-certification" process under which each manufacturer is responsible for certifying that its products meet all applicable safety standards. Standard No. 208, the subject of your inquiry, is applicable to vehicles and not to individual items of equipment (except for pressure devices and explosive devices used in air bags). Therefore, if one of your seats is installed in a vehicle during manufacture, the vehicle manufacturer is responsible for certifying that the completed vehicle complies with all applicable standards, including Standard No. 208. If the seat is added to a new, previously certified, motor vehicle prior to its first sale, the person who modifies the vehicle would be an alterer. An alterer is required to certify that, as altered, the vehicle continues to comply with all of the safety standards affected by the alteration.

Finally, if the seat is sold as aftermarket equipment to be installed in a used motor vehicle, the seat, as a piece of equipment, does not have to comply with any Federal standards. However, 108(a)(2)(A) of the Safety Act provides, in pertinent part:

No manufacturer, distributor, dealer, or motor vehicle repair business shall knowingly render inoperative, in whole or part, any device or element of design installed on or in a motor vehicle or item of motor vehicle equipment in compliance with an applicable Federal motor vehicle safety standard. . . .

Therefore, none of these entities could install one of your seats if it caused the vehicle to no longer comply with any of the safety standards.

In all of these situations, you, as the seat manufacturer, would have no certification responsibilities under Standard No. 208. Therefore, with respect to that standard, the remainder of the discussion in this letter is applicable to vehicle manufacturers (including alterers).

Each of this agency's safety standards specifies the test conditions and procedures that this agency will use to evaluate the performance of the vehicle or equipment being tested for compliance with the particular safety standard. The National Highway Traffic Safety Administration (NHTSA) precisely follows each of the specified test procedures and conditions when conducting its compliance testing. However, a manufacturer is not required to test its products only in the manner specified in the relevant safety standard, or even to test the products at all. A manufacturer may choose any means of evaluating its products to determine whether the vehicle complies with the requirements of the safety standards, provided, however, that the manufacturer assures that the vehicle will comply with the safety standards when tested by the agency according to the procedures specified in the standard.

Under certain circumstances, particularly if the agency testing shows an apparent noncompliance exists in a vehicle, the manufacturer may be asked to show the basis for its certification that the vehicle complies with the relevant safety standard or standards. If in fact there is a noncompliance, the manufacturer is subject to civil penalties under the Safety Act unless it can establish that it exercised "due care" in the design and manufacture of the product and in the evaluation (through actual testing, computer simulation, engineering analyses, or other means) to ensure compliance, but nevertheless did not have reason to know that the vehicle did not in fact comply with the safety standards.

This agency has long said that it is unable to judge what efforts would constitute "due care" in advance of the actual circumstances in which a noncompliance occurs. What constitutes "due care" in a particular case depends on all relevant facts, including such things as the limitations of current technology, the availability of test equipment, the size of the manufacturer, and, above all, the diligence exercised by the manufacturer.

You should also note that, while the exercise of "due care" may relieve a manufacturer of liability for civil penalties in connection with the manufacture and sale of noncomplying vehicles, it does not relieve a manufacturer of the responsibility to notify purchasers of the noncompliance and remedy the noncompliance without charge to the purchasers, if either the manufacturer or this agency determines that vehicles do not comply with all applicable safety standards.

I hope you find this information helpful. If you have any other questions, please contact Mary Versailles of my staff at this address or by phone at (202) 366-2992.

Sincerely,

John Womack Acting Chief Counsel

ref:VSA#208 d:5/6/93

ID: 8493

Mr. Brett J. Higgins
10257 Slater Ave. #103
Fountain Valley, CA 92708

Dear Mr. Higgins:

This responds to your letter of March 25, 1993 to former Chief Counsel Paul Jackson Rice seeking information on how the laws and regulations administered by this agency would apply to an item of equipment you wish to sell. According to your letter, the item is a

special clamp that is applied to the shoulder strap of a seatbelt as an after-market item. The purpose of this clamp is to allow for slack in the shoulder harness section of a seatbelt thus allowing it to be worn more comfortably.

I am pleased to have this opportunity to explain our laws and regulations to you.

The National Traffic and Motor Vehicle Safety Act (15 U.S.C. 1381 et seq.; the Safety Act) authorizes this agency to issue motor vehicle safety standards for new motor vehicles and new items of motor vehicle equipment. We have exercised this authority to establish Standard No. 208, Occupant Crash Protection (49 CFR 571.208). This standard requires new motor vehicles to be equipped with safety belts and requires that those belts meet specified fit and comfort requirements, as set forth in S7 of the standard. However, Standard No. 208 does not apply to aftermarket items that seek to alter belt fit and/or comfort. Hence, you are not required to certify that this device complies with Standard No. 208 before offering the device for sale.

In addition, you are not required to get some sort of "approval" from this agency before offering this device for sale. NHTSA has no authority to "approve" motor vehicles or motor vehicle equipment, nor do we endorse any commercial products. Instead, the Safety Act establishes a "self- certification" process under which each manufacturer is responsible for certifying that its products meet all applicable safety standards. As stated above, this device is not subject to any safety standard, so you do not have to make any certification.

Although none of our safety standards directly apply to this device, there are several provisions in the Safety Act that are relevant. Manufacturers of motor vehicle equipment such as your belt positioning device are subject to the requirements in sections 151-159 of the Safety Act (15 U.S.C. 1411-1419) concerning the recall and remedy of products with defects related to motor vehicle safety.

In addition, use of your product could be affected by section 108(a)(2)(A) of the Safety Act (15 U.S.C. 1397(a)(2)(A)). That section prohibits manufacturer, distributors, dealers, and repair shops from knowingly "rendering inoperative," in whole or in part, any device or element of design installed on or in a vehicle in compliance with an applicable safety standard. There are two elements of design in a vehicle that might be "rendered inoperative" by the use of your belt positioning device. One is the occupant protection afforded by belts that meet the specified fit and comfort requirements. The other element of design that could be rendered inoperative by the use of your device is the burn resistance required by Standard No. 302, Flammability of Interior Materials (49 CFR 571.302). The materials used in the interior of vehicles, including the seat belts, seat backs and cushions, trim panels, and headliner must comply with the burn resistance requirements of Standard No. 302 to reduce deaths and injuries in the event of a fire in the vehicle's interior. If your device renders inoperative the belt fit and comfort requirements specified in Standard No. 208 or does not comply with burn resistance requirements, it could not be installed in a vehicle by any manufacturer, distributor, dealer, or repair shop.

I note that NHTSA has received a number of inquiries about devices similar to the one you plan to sell. As we have advised others, this agency is concerned that a belted occupant could inadvertently use such products to introduce excessive slack in the upper torso belt and thereby reduce the effectiveness of that belt. We encourage you to provide instructions with the product that warn users not to introduce excessive slack and provide detailed guidance for users on what is an excessive amount of slack.

I have enclosed a general information sheet for new manufacturers that gives a thumbnail sketch of NHTSA's regulations and provides information on how to obtain copies of those regulations.

I hope you find this information helpful. If you have any other questions, please contact Mary Versailles of my staff at this address or by phone at (202) 366-2992.

Sincerely,

John Womack Acting Chief Counsel

Enclosure

ref:VSA#208 d:4/26/93

ID: 8505

Mr. Arvind V. Rajan
Vice President, Marketing and Planning
Solectria Corporation
27 Jason Street
Arlington, MA 02174

Dear Mr. Rajan:

We have received your letter of March 30, 1993, asking for confirmation that Solectria Corporation is permitted to import nonconforming motor vehicles for conversion to electric power, provided that the vehicles will be exported immediately following conversion. The vehicle you wish to import is the Suzuki Swift, similar to the Suzuki Swift that has been certified by its manufacturer for sale in the United States, except that the steering column is on the right hand side, and that it has not been certified.

There is no section of the importation provisions of the National Traffic and Motor Vehicle Safety Act (15 U.S.C. 1381 et seq.) that directly permit the importation of nonconforming vehicles for purposes of repair or alteration. Obviously, the failure of such vehicles to comply with the Federal motor vehicle safety standards poses no risk of traffic accidents, or deaths and injuries resulting from such accidents if these vehicles are never driven on the public roads. In these instances, the agency tries to provide an interpretation of the Act that is consistent with both the purpose of the Act and the facts at hand.

Section 108(b)(3) of the Act (15 U.S.C. 1397(b)(3)), in effect, allows importation of a nonconforming motor vehicle "intended solely for export, and so labeled or tagged on the vehicle . . . and on the outside of the container, if any which is exported." As the legislative history of this section makes clear, "[t]his legislation does not purport to establish standards for motor vehicles . . . to be used entirely outside the United States." (House Report 1776, page 24). Section 108(b)(3) has been implemented by 49 CFR 591.5(c). We believe that, under the facts as described in your letter, it would be appropriate for Solectria to import nonconforming Suzuki Swifts for conversion to electric power pursuant to paragraph 591.5(c). The vehicles have not been imported for use on the American roads, but solely for export following their conversion. We assume that Solectria will label the converted vehicles and their containers, if applicable, in accordance with the regulatory requirement.

If we may help you in any other way, please let us know.

Sincerely,

John Womack Acting Chief Counsel

ref:591 d:4/26/93

ID: 8512

Mr. Carl W. Ruegg
President
Carlo International, Inc.
P.O. Box 250
Selma, CA 93662

Dear Mr. Ruegg:

This responds to your letter of March 29, 1993, to Taylor Vinson of this Office.

In response to your request for "information and regulations regarding the importation of non-conforming vehicles for research, investigation, studies, demonstrations," I enclose a copy of 49 CFR Part 591, the regulation governing the importation of motor vehicles and equipment subject to the regulations of this agency, and a copy of a final rule published March 8, 1993, that amends the regulations. Sections 591.5(j), 591.6(g) (as amended), and 591.7 (as amended) apply to your inquiry.

If you have any questions regarding the interpretation of the regulation or amendments, you may contact Mr. Vinson (202-366-5263). Questions regarding the implementation of the regulations, such as the information deemed acceptable to acquire the agency's pre-entry letter of approval, should be addressed to the Office of Vehicle Safety Compliance. You may contact Clive Van Orden with questions of this nature (202-366-2830).

Sincerely,

John Womack Acting Chief Counsel

Enclosure ref:591 d:4/l3/93

ID: 8513

Mr. Carl W. Ruegg
President
Carlo International, Inc.
P.O. Box 250
Selma, CA 93662

Dear Mr. Ruegg:

This responds to your letter of March 27, 1993, to Mr. Eisner of the General Counsel's Office of the Department of Transportation (DOT). You intend to import "car parts" into the United States, and would like to know "the legal definition of a vehicle that comes within the scope of D.O.T. regulations". You assume that "a part such as fender or other body parts do not." You have asked this question because some individual parts may arrive as part of assemblies, such as "chassis and body assembly or perhaps chassis and body plus front & rear axle transmissions."

The National Highway Traffic Safety Administration (NHTSA) is the component of DOT that regulates the importation of motor vehicles and motor vehicle equipment, principally through the National Traffic and Motor Vehicle Safety Act and regulations issued under its authority such as the Federal motor vehicle safety standards (FMVSS). Each part or component of a motor vehicle is motor vehicle equipment subject to NHTSA's jurisdiction.

The Act requires that motor vehicle equipment, whether new or used, meet all applicable FMVSS in order to be imported into the U.S. Some of the FMVSS apply to items of motor vehicle equipment. Thus, whether shipped separately or as part of an assembly, equipment such as brake hoses, tires, brake fluid, rims for vehicles other than passenger cars, glazing, seat belt assemblies, and wheel covers must comply in order to be admitted into this country.

As your question implies, there is a point at which an assemblage of motor vehicle equipment becomes a "motor vehicle". An assemblage becomes an "incomplete motor vehicle" subject to regulation as a vehicle manufactured in two or more stages (49 CFR Part 568) when it consists, at a minimum, of "frame and chassis structure, power train, steering system, suspension system, and braking system, to the extent those systems are to be part of the completed vehicle, that requires further manufacturing operations . . . to become a completed vehicle (Sec. 568.3)." As the intention is to import the vehicle without the electric power train, the assemblage you contemplate is not a "motor vehicle" and remains an assemblage of motor vehicle equipment whose individual components, as noted in the preceding paragraph, are required to comply with the applicable FMVSS.

Your letter informs us that "[t]hese parts and partial assembly's (sic) would be sold as kits for conversion to electric vehicle." When the power train is added, the person completing the manufacture of the vehicle is considered to be its manufacturer, required to certify compliance with all applicable FMVSS.

If you have any further questions, we would be pleased to answer them.

Sincerely,

John Womack Acting Chief Counsel

ref:591#568#VSA d:5/18/93

ID: 8514

Mr. Greg Hixson
President
Hixson and Netherton Distributing
P.O. Box 28995
Dallas, TX 75228

Dear Mr. Hixson:

This responds to your March 30, 1993, letter asking for information on any regulations concerning aftermarket airbags.

I am enclosing two letters dated March 26, 1993, to Mr. Steven C. Friedman and Mr. Jay Lee that explain the operation of Federal law with respect to aftermarket airbags. I am also enclosing a copy of the information sheet referred to in both letters.

I hope you find this information helpful. If you have any other questions, please contact Mary Versailles of my staff at this address or by phone at (202) 366-2992.

Sincerely,

John Womack Acting Chief Counsel

Enclosures ref:208 d:4/15/93

ID: 8516

Mr. Dann T. Deaver
President
Origins International Corp.
28149 Kehrig Drive
Chesterfield, MI 48047

Dear Mr. Deaver:

This responds to your letter of March 30, 1993, to Taylor Vinson of this Office. You have asked for the Department's position on an electric vehicle to be developed by your company. You state that the vehicle "will be marketed as a closed community vehicle for retirement communities, closed club grounds, on site/off road/construction vehicles, theme parks, resorts, etc." It is also designed for use as a golf cart. The vehicle would have a top speed of 25 mph.

The jurisdiction of this agency over a vehicle depends upon whether it is a "motor vehicle" as defined by the National Traffic and Motor Vehicle Safety Act. Under the Act, a motor vehicle is one that is "manufactured primarily for use on the public streets, roads, and highways."

It appears from your letter that your planned vehicle could readily be used on the public highways. On the other hand, you plan to market the vehicle exclusively for off-road use. I have attached copies of two previous letters (December 3, 1991, addressed to Matthew J. Plache, Esq., and October 31, 1988, addressed to Mitsubishi) which address five factors that are relevant for determining whether such a vehicle is considered a motor vehicle. I have also enclosed a copy of an April 16, 1985 letter, addressed to Mr. Alexander E. Nagy, which discusses whether golf carts are considered motor vehicles.

If you wish to submit information relevant to the factors discussed in the enclosed letters, we would be pleased to consider it and offer you an opinion regarding your vehicle. Sincerely,

John Womack Acting Chief Counsel

Enclosures ref:VSA d:4/23/93

ID: 8517a

Mr. Lawrence Hufstedler
Mr. Raymond Kesler
Kesler Research Enterprises, LTD.
5508 Cahuenga Boulevard
North Hollywood, CA 91601

Dear Messrs. Hufstedler and Kesler:

This responds to your letter inquiring about the field-of-view requirements in Federal Motor Vehicle Safety Standard No. 111, Rearview Mirrors (49 CFR 571.111; copy enclosed) applicable to what you refer to as "passenger vehicles" weighing under 10,000 pounds. You requested a written interpretation explaining the Standard's requirements in situations where such vehicles have a left side and an interior mirror that comply with the field-of-view requirement. In particular, you wanted confirmation that in such situations a manufacturer may equip a vehicle's passenger side with any supplemental mirror or no mirror at all. You also asked whether the vehicle owner may equip a vehicle in this manner.

I am pleased to have this opportunity to explain our regulations to you. Along with a copy of Standard No. 111, I am enclosing the final rule that states the agency's decision to permit the use of convex mirrors on the exterior passenger side of passenger cars. (47 FR 38698, September 2, 1982). This notice explains the agency's regulations applicable to such convex mirrors in various situations.

By way of background, NHTSA is authorized by the National Traffic and Motor Vehicle Safety Act (Safety Act) to issue Federal motor vehicle safety standards (FMVSS's) that set performance requirements for new motor vehicles and new items of motor vehicle equipment. NHTSA is not authorized to certify or approve motor vehicles or motor vehicle equipment for compliance with the FMVSS's. Instead, under the Safety Act, each manufacturer of a motor vehicle or item of motor vehicle equipment is responsible for certifying that its products meet all applicable safety standards.

NHTSA issued Standard No. 111 to establish performance requirements for mirrors installed in each new vehicle. Section S5 of Standard No. 111 specifies the requirements applicable to mirrors installed on passenger cars. S5 requires that passenger cars be equipped with an inside rearview mirror of unit magnification and a driver's side outside rearview mirror of unit magnification that provide the field-of-view specified in S5.1.1. If the inside rearview mirror meets the field-of-view requirements of S5.1.1, then a mirror on the passenger side is not required. Please be aware that in such a situation a manufacturer could voluntarily install any type of exterior passenger side mirror, which the agency would permit as a supplemental mirror.

If the inside rearview mirror of a passenger car does not meet the field-of-view requirements of S5.1.1, then a mirror of unit magnification or a convex mirror must be installed on the passenger side. If a convex mirror is installed on the passenger side to meet the field-of-view requirements, then that convex mirror must meet certain additional requirements that are set forth in section S5.4. These additional requirements address the convex mirror's permissible radius of curvature and an informational message that must be marked onto the mirror.

Section S6 specifies the requirements applicable to mirrors installed on multipurpose passenger vehicles (MPV's), trucks, and buses other than school buses, with a GVWR of 10,000 pounds or less. Such vehicles would comply with the standard if they are equipped with mirrors that conform to the requirements (expressed in the previous two paragraphs) that are applicable to passenger cars. Alternatively, MPV's, trucks and buses would comply with the standard if they are equipped with outside mirrors of unit magnification, each with not less than 19.5 square inches of reflective surface, on both sides of the vehicle.

Please note that the requirements of Standard No. 111 apply to new, completed vehicles and do not apply to mirrors installed as aftermarket equipment. The only limitation on aftermarket installations is set forth in section 108(a)(2)(A) of the Safety Act, which prohibits any manufacturer, distributor, dealer, or motor vehicle repair business from knowingly rendering inoperative any device or element of design installed on or in a motor vehicle or item of motor vehicle equipment in compliance with an applicable safety standard. The rearview mirror system in a vehicle is a device installed in compliance with an applicable safety standard. If the installation of an aftermarket mirror system resulted in a vehicle no longer complying with Standard No. 111, a manufacturer, distributor, dealer, or motor vehicle repair business performing the work would have rendered inoperative a device (i.e., the mirror system) installed in the vehicle in compliance with Standard No. 111, in violation of 108(a)(2)(A).

In addition to the foregoing, you should be aware that manufacturers of motor vehicle equipment, such as vehicle mirrors, are subject to the requirements in 151-159 of the Safety Act concerning the recall and remedy of products with defects relating to motor vehicle safety. If you or NHTSA determines that a safety defect exists, you must notify purchasers of your product and remedy the problem free of charge. (Note that this responsibility is borne by the vehicle manufacturer in cases in which the mirror is installed on a new vehicle by or with the express authorization of that vehicle manufacturer.) Any manufacturer that fails to provide notification of or remedy for a defect may be subject to a civil penalty of up to $1,000 per violation.

Please note that the Safety Act does not establish any limitations on an individual vehicle owner's ability to alter his or her own vehicle. Under Federal law, individual vehicle owners can install any mirror system they want on their own vehicles, regardless of whether that mirror system renders inoperative the vehicle's compliance with the requirements of Standard No. 111. However, NHTSA encourages vehicle owners not to tamper with vehicle safety equipment if the modification would degrade the safety of the vehicle.

I hope this information is helpful. Please feel free to contact Marvin Shaw of my staff at this address or by telephone at (202) 366-2992 if you have any further questions or need additional information.

Sincerely,

John Womack Acting Chief Counsel

Enclosure ref:111#VSA d:4/27/93

ID: 8529

Mr. Bob Davis
Quality Control Manager
Horton Emergency Vehicles
500 Industrial Mile Road
Columbus, OH 43228

Dear Mr. Davis:

This is in response to your letter of April 13, 1993, requesting an interpretation of Federal Motor Vehicle Safety Standard (FMVSS) No. 206 as it affects the rear doors of ambulances that your company manufactures. I apologize for the delay in responding.

You state that your ambulances have two rear doors, and that each has locking mechanisms that can be operated both from the outside and inside of the doors. Your specific question is whether you can eliminate the inside locking mechanism on one of the rear doors without violating Standard No. 206. The language in S4.1.3 of Standard No. 206 that you noted in your letter (i.e., "Each door shall be equipped with a locking mechanism with an operating means in the interior of the vehicle.") refers to side doors, but not to rear doors. Thus, your company's ambulances need not be equipped with locking mechanisms on each rear door.

I hope this information has been helpful. If you have any further questions feel free to contact David Elias of my office at the above address or by phone at (202) 366-2992.

Sincerely,

John Womack Acting Chief Counsel

ref:206 d: 7/27/93

ID: 8539

AIR MAIL
Mr. T. Kouchi
Director
Stanley Electric Co., Ltd.
2-9-13, Nakameguro, Meguro-ku
Tokyo 153, Japan

Dear Mr. Kouchi:

This responds to your letter of April 2, 1993, to Paul Jackson Rice, the former Chief Counsel of this agency.

You refer to Mr. Rice's letter of December 30, 1992, which you interpret as saying that "any device that contains more than three lighted sections, or LEDs, need only comply with the requirements prescribed for three lighted sections." You consider "that the lamps having three lighted sections described in the attached drawing No. 1 & No. 2 need only comply with the photometric requirements prescribed for three lighted sections." You ask "if our idea is appropriate."

We confirm your interpretation with respect to drawing No. 1, which appears essentially the same as covered by Mr. Rice's interpretation. With respect to drawing No. 2, this lamp appears to be composed of a panel of LEDs flanked by two incandescent bulbs. When the LED panel alone is operated, or when it is operated in conjunction with either one or both of the incandescent bulbs the requirements applicable to three lighted sections will apply. However, each bulb is regarded as being a single light source so that if the bulbs are operated individually, only the requirements for single lighted sections apply. If the bulbs are operated simultaneously to perform the same function, the requirements for two lighted sections apply. However, if the bulbs are operated simultaneously to perform different functions, the single lighted section requirements apply and all other requirements such as contrast ratios (e.g., the l:5 for tail and stop lamps) must be met.

Sincerely,

John Womack Acting Chief Counsel ref:108 d:4/23/93