ID: nht73-4.18

DATE: 05/08/73

FROM: AUTHOR UNAVAILABLE; Richard B. Dyson; NHTSA

TO: National Tire Dealers & Retreaders Association, Inc.

TITLE: FMVSS INTERPRETATION

TEXT: This is in reply to your letter of March 21, 1973, in which you ask how retreaded tires are to be tested to the strength requirements (plunger-energy) of Standard No. 117 (S5.1.1, incorporating by reference S4.2.2.4 of Standard No. 109). You appear to believe testing to the requirement is precluded because Standard No. 117 contains no requirement that the cord material be labeled onto the tire, and the plunger-energy requirements specify different performance levels for differing cord materials.

While Standard No. 117 does not require the generic name of the cord material to be labeled onto the retreaded tire, we expect that it will be found on most tire casings and will be available to the retreader on all post "DOT" casings, and on many pre-DOT casings as well. If a retreaded tire is not labeled with its cord material, the strength test can still be conducted. It is not necessary to know the cord material before the plunger-energy values are obtained. Once they are obtained, a sample can be removed from the tire, from which the material can be determined.

March 21, 1973

Mr. Michael Pescoe, Counsel National Highway Traffic Safety Administration

We would like to forward to you a question on Federal Retread Standard 117 raised by one of the companies in the industry: "As specified in S4.2.2.4 Tire Strength, each tire shall meet the requirement for minimum breaking injuries specified in Table 2, when tested in accordance with S5.3 of Safety Standard 109. My question is, the labelling specification S6.3 has no provision for fabric identification. Without cord type the Plunger Energy test, as specified in F.M.V. S.S. 109, cannot be performed because of the different minimum force values for different types of cord. In other words the minimum force is 1650 lbs. for a Rayon tire with a cross section of 6 inches or above. While the specification is 2600 lbs. for Nylon and Polyester cord with the same cross section width. Cord identification is required for testing in compliance with M.V.S.S. 117. What do we do now?"

As soon as we receive your answer, we will forward it on to the company that requested it.

Phillip P. Priedlander, Jr. Director of Communications

ID: nht71-2.35

DATE: 04/30/71

FROM: AUTHOR UNAVAILABLE; Lawrence R. Schneider; NHTSA

TO: Hamill Manufacturing Company

TITLE: FMVSS INTERPRETATION

TEXT: This is in reply to your letter of March 16, 1971, in which you ask certain questions concerning a child booster seat that you plan to market. You describe the booster seat as a rectangle about 6 inches in height, tapering to 4 inches in the front, and state that it would be advertised for use by children under 50 pounds and would not be designed to fall into the category of child seating systems under Standard No. 213. You also state that your engineers feel a booster chair will "definitely help more five, six and seven year old children to use seat belts simply because these children will be able to see out of a vehicle."

While you state that the booster seat "would not be designed to fall into the category of child seating systems under Standard No. 213," it is not clear from your description of the device that this is actually the case. If you wish an opinion on this matter, we will provide one, but to do so we will need some additional information. Specifically, we will need to know if the booster seat is to be designed or advertised for use with the vehicle seat belts, and if so, how it will be so designed or advertised.

The questions you ask concerning the booster seat are: (1) Can we set a minimum of 50 or 60 pounds? (2) Exactly what is the maximum child weight covered under MVSS #213? and (3) What recommended weight can we advertise as a minimum for our booster seat?

The answers to these questions do not depend on whether the standard applies to your booster seat. If the device is a child seating system, Standard No. 213 does not specify the minimum or maximum heights or weights for children who may use it. Under the standard, it is up to the manufacturer to determine, based upon the design of each particular child seating system, the heights and weights of children for which he recommends the child seating system.

If the device is not a child seating system, the manufacturer is not required to recommend any heights or weights for children who can use it. Should he choose to do so, however, the heights and weights recommended must be consistent with the safe use of the device.

ID: aiam4461

"Dear Mr. Rossow: This responds to your letter requesting a interpretation of Standard No. l2l, Air Brake Systems. You asked whether a proposed design would meet the requirements of S5.l.2. Your question is responded to below. By way of background information, the National Highway Traffic Safety Administration does not provide approvals of motor vehicles or motor vehicle equipment. Under the National Traffic and Motor Vehicle Safety Act, it is the responsibility of the manufacturer to ensure that its motor vehicles or equipment comply with applicable requirements. The following represents our opinion based on the facts provided in your letter. Under section S5.l.2, trucks and buses are required to have the following equipment: 'Reservoirs. One or more service reservoir systems, from which air is delivered to the brake chambers, and either an automatic condensate drain valve for each service reservoir or a supply reservoir between the service reservoir system and the source of air pressure. You stated that some of your existing air braked trucks utilize a supply reservoir or wet tank between the service reservoir system and the air compressor without using automatic condensate drain valves on the service reservoirs. You noted that the supply reservoir functions as a means of removing excess water vapor from the air supply to avoid water contamination of the braking system and works on thermodynamic principles whereby water condenses to a liquid as the hot compressed air cools. Your proposed design would utilize an air dryer between the service reservoir system and the air compressor. According to your letter, the air dryer serves the same function as the supply reservoir in your existing system but works on a different principle. You stated that the moist, compressed air passes through a filter media contained in a small canister sized reservoir. The material, a desiccant, has a high chemical affinity for water. The water absorbs on the desiccant and is later purged by stored dry air. The air dryer would have an integral automatic condensate drain valve. Since your proposed design would not include an automatic condensate drain valve for each service reservoir, the issue raised by your letter is whether it complies with S5.l.2's option for 'a supply reservoir between the service reservoir system and the source of air pressure.' You stated that you believe the air dryer with automatic condensate drain is the functional equivalent of the more generally accepted embodiment of a supply reservoir in the context of S5.l.2. You also noted that Standard No. l2l does not specify a separate volume for the supply reservoir, although it does require in S5.l.2.l that the combined volume of all service reservoirs and supply reservoirs be at least l2 times the total service brake chamber volume. You suggested that if the volume of the service reservoirs is l2 times the volume of the service brake chambers, it would appear that there is no requirement for a specific volume in the supply reservoir. While Standard No. l2l does not include a definition for 'supply reservoir,' the term is one that is commonly understood. For example, you indicated in your letter that some of your current brake system designs utilize the 'more generally accepted embodiment of a supply reservoir.' In considering whether a particular item of equipment can be considered a 'supply reservoir,' we believe that effect must be given to both 'supply' and 'reservoir.' The dictionary defines 'reservoir' as 'a receptacle or chamber for holding a liquid or fluid, as oil or gas.' The word 'supply' is defined as 'to furnish or provide.' Random House Dictionary of the English Language (unabridged edition). The Society of Automotive Engineers (SAE) defines 'air reservoir' as '(a) storage container for compressed air.' SAE Recommended Practice J656g, 'Automotive Brake Definitions and Nomenclature.' Thus, in order to qualify as a 'supply reservoir,' an item of equipment must hold or store air in order to furnish or provide the air to the rest of the brake system. The information provided with your letter does not provide sufficient information to determine whether your air dryer qualifies as a 'supply reservoir.' In particular, the information does not indicate whether the air dryer holds other than a de minimis amount of air. While your letter is correct that there is no requirement for a specific volume in the supply reservoir if the volume of the service reservoirs is l2 times the volume of the service brake chambers, an air dryer with a de minimis volume could not be considered to hold or store air in order to furnish or provide the air to the rest of the brake system. On the other hand, if a supply reservoir provides an air cleaning function as well as holding or storing air in order to furnish or provide the air to the rest of the brake system, it would still be a supply reservoir. Sincerely, Erika Z. Jones Chief Counsel";

ID: aiam5312

"Dear Mr. Carver: This responds to your letter of January 8, 1994 asking two questions concerning a recent amendment to Standard No. 217, Bus Emergency Exits and Window Retention and Release (57 FR 49413, November 2, 1992). Your questions and the response to each follow. 1. There's some confusion here in our engineering department regarding the interpretation of the 'Daylight Opening' and 'Unobstructed Opening' as it applies to the new side emergency door specification in FMVSS 217. Page 2 shows the allowable obstruction and the context in which 'Daylight Opening' and 'Unobstructed Opening' are used. Page 3 shows some measurements of our seats placed according to the '30 cm minimum' shown on page 2. Page 4 shows four different interpretations of the 'Unobstructed Opening' area. Depending on the interpretation, between 9 and 15 people may be accommodated by a side emergency door. My question is this: of the four possibilities shown, which definition of the 'Unobstructed Opening' area is correct? Mr. Hott indicated definition 4. The term 'daylight opening' is defined in the Final Rule as 'the maximum unobstructed opening of an emergency exit when viewed from a direction perpendicular to the plane of the opening.' An obstruction in this context would include any obstacle or object that would block, obscure, or interfere with, in any way, access to that exit when opened. In determining the 'maximum unobstructed opening of an emergency exit,' we would subtract, from the total area of the opening, the area of any portions of the opening that cannot be used for exit purposes as a result of the obstruction. The area measurements would be taken when viewed from a direction perpendicular to the plane of the opening. Your question specifically concerns how the 'maximum unobstructed opening' of a side door is measured when the opening is partially obstructed by a seat. In the case of the illustrated door exit, occupants would use the exit by movement along the floor. This would be considered in determining the extent of an obstruction. None of the four examples you enclosed with your letter correctly illustrates the area that would be credited for the illustrated exit. The following regions would not be credited for this exit: (1) the area visually obstructed by the seat, (2) your region A2, an area bounded by a horizontal line tangent to the top of the seat back, a vertical line tangent to the rearmost portion of the top of the seat, the upper edge of the door opening, and the edge of the door forward of the seat, (3) your region A5, an area bounded by the seat back, a horizontal line tangent to the top of the seat back, and the edge of the door forward of the seat, and (4) your region A8, an area bounded by the seat leg, the floor, the lower edge of the seat bottom, and the edge of the door forward of the seat. Because the seat would make the last three regions unusable as exit space for a person traveling along the floor of the bus towards the exit, they would not be credited for that exit. You should be aware that the agency published a notice of proposed rulemaking to amend Standard No. 217 on December 1, 1993 (58 FR 63321). The notice proposed two alternate means for determining the maximum amount of area that will be credited for all types of emergency exits on school buses. The agency is currently reviewing the comments received in response to this notice. I am enclosing a copy of this notice. 2. Here is an excerpt from FMVSS 217 S5.5.3(a): 'Each school bus ....shall have the designation 'Emergency Door' or 'Emergency Exit' as appropriate, .... For emergency exit doors, the designation shall be located at the top of, or directly above, the emergency exit door on both the inside and outside surfaces of the bus..... For emergency window exits, the designation shall be located at the top of, or directly above, or at the bottom of the emergency window exit on both the inside and outside surfaces of the bus.' I've seen a two-sided sticker used by other bus manufacturers. It is applied on the inside surface of a window and the same image 'Emergency Door' or 'Emergency Exit' can be read from both inside and outside the bus. Is it permissible for us to use this sort of decal, assuming it meets all other (i.e., FMVSS 302)? The answer to your question is yes. The agency addressed this issue in an October 2, 1978, letter to Mr. E.M. Ryan of Ward Industries, Inc. I am enclosing a copy of this letter. I hope you find this information helpful. If you have any other questions, please contact Walter Myers of my staff at this address or by phone at (202) 366-2992. Sincerely, John Womack Acting Chief Counsel Enclosures";

ID: 2842o

Morris East, Assistant Director
Bureau of School Transportation
State of Louisiana
P.O. Box 94064
Baton Rouge, LA 70804-9064

Dear Mr. East:

This letter responds to your request for an interpretation of certain Federal motor vehicle safety standards that apply to school buses. I apologize for the delay in this response. In your letter, you state that one of your local school systems intends to remove a bus body from "an existing chassis, and place that body onto a new chassis." You state further that the system's school bus maintenance shop would perform the work. You ask a number of questions which I shall answer in order. My answers assume that, at a minimum, the engine, drive axles, and transmission of the new chassis are new components.

Question 1: Is it permissible under the (Vehicle Safety Act as amended) for a local school board to remove the body from one school bus chassis and place that body on another school bus chassis?

The answer to this question is "yes." The Act does not prohibit a vehicle owner from altering, modifying, or manufacturing a vehicle; nor has NHTSA established such a prohibition in its regulations.

Question 2: Would this action (in Question 1) violate bus body integrity requirements of Federal Motor Vehicle Safety Standards (FMVSS) (specifically FMVSS 208, 220, 221)?

The act of removing a school bus body from one chassis and placing that body on a different chassis does not violate any Federal safety standard. However, when a person uses a new body and mixed new and used chassis components in refurbishing a vehicle, the question arises whether the vehicle is new. In past interpretations, NHTSA has applied 571.7(e) to school buses that combine a new body and either (1) mixed new and used chassis components, or (2) used chassis components from different vehicles. If a school bus is considered "new" under the criteria set out in this provision, then the person who refurbishes the vehicle must certify that the school bus meets all applicable safety standards in effect on the date the chassis was manufactured - including Standards 208, 220, and 221 if they apply - and affix a certification label under 49 CFR Part 567.

On the other hand, if an old bus body is placed on a chassis that is completely new, a different provision applies. In this case, the chassis is an incomplete vehicle. "Incomplete vehicle" is defined in 49 CFR 568.3 as:

an assemblage consisting, as a minimum, of a frame and chassis structure, power train, steering system, suspension system, and braking system, to the extent that those systems are to be part of the completed vehicle, that requires further manufacturing operations, other than the addition of readily attachable components, such as mirrors or tire and rim assemblies, or minor finishing operations such as painting, to become a completed vehicle.

When a new bus chassis meets this description, a subsequent person who adds a body- even an old body- is a final-stage manufacturer, and must certify the completed vehicle as conforming to all applicable Federal Motor Vehicle Safety Standards as of a date no earlier than the manufacturing date of the incomplete vehicle (the new chassis). (49 CFR 567.5, Requirements for Manufacturers of Vehicles Manufactured in Two or More Stages.)

Neither 571.7(e) nor Part 568 would require a person to recertify a school bus when the body and all other vehicle components are not new.

Question 3: If permitted, can the work described in (Question) 1. above be performed in the school board's maintenance shop? Can it be contracted to an automobile dealer capable of performing such work? Can the work be contracted to other motor vehicle repair shops such as body dealers or private motor vehicle repair shops?

The answer to each of these statements is "yes." Remember, though, that if the refurbished buses are considered new under the criteria discussed in Question 2, they must meet all applicable school bus safety standards in effect on the date of manufacture, and a certification label must be affixed to each refurbished vehicle to that effect.

If the refurbished buses are not "new" under these same criteria, then there is no obligation to recertify the vehicles. However, if a manufacturer, dealer, distributor, or motor vehicle repair business works on your buses, then there is restriction on what these commercial businesses can do - even if the vehicle is used. Section 108(a)(2)(A) of the Vehicle Safety Act prohibits these persons from "knowingly rendering inoperative" any device or element of design incorporated into the vehicle in compliance with an applicable Federal safety standard. Note that this restriction does not apply when the vehicle owner (e.g., a local school system) makes a modification, or if a repair facility that does not hold itself out to the public as being in the business of motor vehicle repair (e.g.. a maintenance shop that works only for the school board) makes the modification. Question 4: If the changeover is allowed, must the new unit (new chassis with used body) be re-certified to meet FMVSS requirements? If it must be re-certified, who may provide the inspection and re-certification?

As I stated in my answers to Questions 2 and 3, under certain circumstances, the vehicle must be recertified by the refurbisher. The refurbisher is responsible for the vehicle's compliance status just as any vehicle manufacturer, and must be able to show that he exercised due care in certifying the vehicle. The agency examines issues of due care on a case-by-case basis evaluating all relevant facts. This evaluation would include assessing technological limitations, availability of test equipment, the market position of the manufacturer, and most importantly, the degree of manufacturer diligence.

I hope you find this information helpful.

Sincerely,

Erika Z. Jones Chief Counsel

ref:VSA#567#568#571 d:3/16/88

ID: 3235yy

Herbert J. Lushan
Regalite Plastics Corporation
300 Needham Street
Newton Upper Falls, MA 02164

Dear Mr. Lushan:

This responds to your letter concerning the use of tinted flexible plastic glazing in certain jeep-type vehicles. You explained that a customer has asked you to manufacture a bronze-tinted clear plastic flexible window for installation in the rear side and rear windows of its vehicles. You indicated that this glazing material would not satisfy the minimum light transmittance requirement of Standard No. 205 and requested confirmation of your understanding that Standard No. 205 permits the use of such glazing for rear and side windows in these vehicles. Further, during two telephone conversations on October 29, 1991 and October 30, 1991, you informed Elizabeth Barbour of my staff that your question specifically refers to the use of this glazing on the two-door Suzuki Sidekick and the two-door Geo Tracker. You also confirmed to Ms. Barbour that the glazing materials to which your letter refers would be installed as original equipment, but added that your company is also involved with after-market products. I am pleased to have this opportunity to answer your question.

By way of background information, 103 of the National Traffic and Motor Vehicle Safety Act (Safety Act, 15 U.S.C. 1392) authorizes the National Highway Traffic Safety Administration (NHTSA) to issue safety standards for new motor vehicles and new motor vehicle equipment. NHTSA does not, however, approve or certify any vehicles or items of equipment, nor do we endorse any commercial products or processes. Instead, the Safety Act establishes a "self-certification" process under which each manufacturer is responsible for certifying that its products meet all applicable safety standards. The agency periodically tests vehicles and items of equipment for compliance with the standards, and also investigates alleged safety-related defects.

Pursuant to NHTSA's authority, the agency has established Standard No. 205, which specifies performance requirements for various types of glazing (called "items"), and specifies the locations in vehicles in which each item of glazing may be used. The standard also incorporates by reference "ANSI Z26," the American National Standards Institute's Safety Code for Safety Glazing Materials for Glazing Motor Vehicles Operating on Land Highways. Among Standard No. 205's requirements are specifications for minimum levels of light transmittance, measured by Test 2 in ANSI Z26. A minimum of 70% light transmittance is required in glazing areas requisite for driving visibility, which includes all windows in passenger cars.

In trucks, buses and multipurpose passenger vehicles, only the windshield and the windows to the immediate left and right of the driver are considered requisite for driving visibility (if they are equipped with dual outside mirrors satisfying sections S6.1(b) of FMVSS No. 111) and thus, subject to the minimum light transmittance requirement. The windows to the rear of the driver in trucks, buses and multipurpose passenger vehicles, including the rear side and rear windows, are not required to meet the light transmittance requirement. Thus, Standard No. 205 permits the use of tinted glazing materials (i.e. items of glazing that are not subject to Test 2) for windows to the rear of the driver in such vehicles when they are equipped with dual outside mirrors larger than those usually used on passenger cars.

As stated above, you described the product you wish to manufacture as tinted flexible plastic, Item 7 glazing, which would be installed in the rear side and rear windows of the two-door Suzuki Sidekick and Geo Tracker. According to the agency's information about these vehicles, the rear side and rear windows are part of a removable soft-top. Standard No. 205 permits glazing used for readily removable windows in these locations to be manufactured out of flexible plastic glazing (Items 6, 7 and 13), among other types of glazing. Thus, since these specific window locations on the two-door Suzuki Sidekick and Geo Tracker are not subject to the light transmittance requirement, and since Standard No. 205 permits use of flexible plastic glazing for readily removable windows, the Standard would permit you to manufacture the bronze-tinted flexible plastic glazing for the use your customer requested.

You also stated that your company is involved with after-market glazing materials. After a vehicle is first sold to a consumer, 108 (a)(2)(A) of the Safety Act prohibits any manufacturer, dealer, distributor, or repair business from "rendering inoperative" any device or element of design installed in a vehicle in compliance with any safety standard. According to this provision, your company, for example, could install the Item 7 glazing in the rear side and rear windows of a Suzuki Sidekick or Geo Tracker after that vehicle is first sold to a consumer. This provision would, however, prohibit the after-market installation of tinted flexible plastic glazing in the front side windows of that vehicle because such installation would cause the glazing of the front side windows to no longer comply with the requirements of Standard No. 205.

The "render inoperative" provision of the Safety Act does not apply to the actions of vehicle owners themselves. No section of the Safety Act prevents vehicle owners themselves from installing any product on their vehicles, regardless of whether the installation causes the vehicle to no longer comply with Standard No. 205. The actions of individual vehicle owners may be regulated or precluded by individual States, which have the authority to regulate owner modifications and the operational use of vehicles.

I hope this information is helpful. Please contact Elizabeth Barbour of my staff at this address or by telephone at (202) 366-2992 if you have further questions.

Sincerely,

Paul Jackson Rice Chief Counsel

ref: 205 d:ll/20/9l

ID: nht91-7.16

DATE: November 20, 1991

FROM: Paul Jackson Rice -- Chief Counsel, NHTSA

TO: Herbert J. Lushan -- Regalite Plastics Corporation

TITLE: None

ATTACHMT: Attached to letter dated 9-17-91 from Herbert J. Jushan to Paul Jackson Rice (OCC 6505)

TEXT:

This responds to your letter concerning the use of tinted flexible plastic glazing in certain jeep-type vehicles. You explained that a customer has asked you to manufacture a bronze-tinted clear plastic flexible window for installation in the rear side and rear windows of its vehicles. You indicated that this glazing material would not satisfy the minimum light transmittance requirement of Standard No. 205 and requested confirmation of your understanding that Standard No. 205 permits the use of such glazing for rear and side windows in these vehicles. Further, during two telephone conversations on October 29, 1991 and October 30, 1991, you informed Elizabeth Barbour of my staff that your question specifically refers to the use of this glazing on the two-door Suzuki Sidekick and the two-door Geo Tracker. You also confirmed to Ms. Barbour that the glazing materials to which your letter refers would be installed as original equipment, but added that your company is also involved with after-market products. I am pleased to have this opportunity to answer your question.

By way of background information, S103 of the National Traffic and Motor Vehicle Safety Act (Safety Act, 15 U.S.C. 1392) authorizes the National Highway Traffic Safety Administration (NHTSA) to issue safety standards for new motor vehicles and new motor vehicle equipment. NHTSA does not, however, approve or certify any vehicles or items of equipment, nor do we endorse any commercial products or processes. Instead, the Safety Act establishes a "self-certification" process under which each manufacturer is responsible for certifying that its products meet all applicable safety standards. The agency periodically tests vehicles and items of equipment for compliance with the standards, and also investigates alleged safety-related defects.

Pursuant to NHTSA's authority, the agency has established Standard No. 205, which specifies performance requirements for various types of glazing (called "items"), and specifies the locations in vehicles in which each item of glazing may be used. The standard also incorporates by reference "ANSI Z26," the American National Standards Institute's Safety Code for Safety Glazing Materials for Glazing Motor Vehicles Operating on Land Highways. Among Standard No. 205's requirements are specifications for minimum levels of light transmittance, measured by Test 2 in ANSI Z26. A minimum of 70% light transmittance is required in glazing areas requisite for driving visibility, which includes all windows in passenger cars.

ln trucks, buses and multipurpose passenger vehicles, only the windshield and the windows to the immediate left and right of the driver are considered requisite for driving visibility (if they are equipped with dual outside mirrors satisfying sections S6.1(b) of FMVSS No. 111) and thus, subject to the minimum light transmittance requirement. The windows

to the rear of the driver in trucks, buses and multipurpose passenger vehicles, including the rear side and rear windows, are not required to meet the light transmittance requirement. Thus, Standard No. 205 permits the use of tinted glazing materials (i.e. items of glazing that are not subject to Test 2) for windows to the rear of the driver in such vehicles when they are equipped with dual outside mirrors larger than those usually used on passenger cars.

As stated above, you described the product you wish to manufacture as tinted flexible plastic, Item 7 glazing, which would be installed in the rear side and rear windows of the two-door Suzuki Sidekick and Geo Tracker. According to the agency's information about these vehicles, the rear side and rear windows are part of a removable soft-top. Standard No. 205 permits glazing used for readily removable windows in these locations to be manufactures out of flexible plastic glazing (Items 6, 7 and 13), among other types of glazing. Thus, since these specific window locations on the two-door Suzuki Sidekick and Geo Tracker are not subject to the light transmittance requirement, and since Standard No. 205 permits use of flexible plastic glazing for readily removable windows, the Standard would permit you to manufacture the bronze-tinted flexible plastic glazing for the use your customer requested.

You also states that your company is involved with after-market glazing materials. After a vehicle is first sold to a consumer, S108 (a)(2)(A) of the Safety Act prohibits any manufacturer, dealer, distributor, or repair business from rendering inoperative any device or element of design installed in a vehicle in compliance with any safety standard. According to this provision, your company, for example, could install the Item 7 glazing in the rear side and rear windows of a Suzuki Sidekick or Geo Tracker after that vehicle is first sold to a consumer. This provision would, however, prohibit the after-market installation of tinted flexible plastic glazing in the front side windows of that vehicle because such installation would cause the glazing of the front side windows to no longer comply with the requirements of Standard No. 205.

The "render inoperative" provision of the Safety Act does not apply to the actions of vehicle owners themselves. No section of the Safety Act prevents vehicle owners themselves from installing any product on their vehicles, regardless of whether the installation causes the vehicle to no longer comply with Standard No. 205. The actions of individual vehicle owners may be regulated or precluded by individual States, which have the authority to regulate owner modifications and the operational use of vehicles.

I hope this information is helpful. Please contact Elizabeth Barbour of my staff at this address or by telephone at (202) 366-2992 if you have further questions.

ID: nht88-1.74

TYPE: INTERPRETATION-NHTSA

DATE: 03/16/88 EST

FROM: ERIKA Z. JONES -- NHTSA CHIEF COUNSEL

TO: MORRIS EAST -- ASSISTANT DIRECTOR, LOUISIANA BUREAU OF SCHOOL TRANSPORTATION

TITLE: NONE

ATTACHMT: JULY 7, 1987 LETTER FROM EAST TO JONES IS ATTACHED

TEXT: This letter responds to your request for an interpretation of certain Federal motor vehicle safety standards that apply to school buses. I apologize for the delay in this response. In your letter, you state that one of your local school systems intends to remove a bus body from "an existing chassis, and place that body onto a new chassis." You state further that the system's school bus maintenance shop would perform the work. You ask a number of questions which I shall answer in order. My answers as sume that, at a minimum, the engine, drive axles, and transmission of the new chassis are new components.

Question 1: Is it permissible under the (Vehicle Safety Act as amended) for a local school board to remove the body from one school bus chassis and place that body on another school bus chassis?

The answer to this question is "yes." The Act does not prohibit a vehicle owner from altering, modifying, or manufacturing a vehicle; nor has NHTSA established such a prohibition in its regulations.

Question 2: Would this action (in Question 1) violate bus body integrity requirements of Federal Motor Vehicle Safety Standards (FMVSS) (specifically FMVSS 208, 220, 221)?

The act of removing a school bus body from one chassis and placing that body on a different chassis does not violate any Federal safety standard. However, when a person uses a new body and mixed new and used chassis components in refurbishing a vehicle, the question arises whether the vehicle is new. In past interpretations, NHTSA has applied @ 571.7(e) to school buses that combine a new body and either (1) mixed new and used chassis components, or (2) used chassis components from different vehicles. If a school bus is considered "new" under the criteria set out in this provision, then the person who refurbishes the vehicle must

certify that the school bus meets all applicable safety standards in effect on the date the chassis was manufactured - including Standards 208, 220, and 221 if they apply - and affix a certification label under 49 CFR Part 567.

On the other hand, if an old bus body is placed on a chassis that is completely new, a different provision applies. In this case, the chassis is an incomplete vehicle. "Incomplete vehicle" is defined in 49 CFR @ 568.3 as: an assemblage consisting, as a minimum, of a frame and chassis structure, power train, steering system, suspension system, and braking system, to the extent that those systems are to be part of the completed vehicle, that requires further manufacturing operations, other than the ad dition of readily attachable components, such as mirrors or tire and rim assemblies, or minor finishing operations such as painting, to become a completed vehicle.

When a new bus chassis meets this description, a subsequent person who adds a body - even an old body - is a final-stage manufacturer, and must certify the completed vehicle as conforming to all applicable Federal Motor Vehicle Safety Standards as of a d ate no earlier than the manufacturing date of the incomplete vehicle (the new chassis). (49 CFR @ 567.5, Requirements for Manufacturers of Vehicles Manufactured in Two or More Stages.)

Neither @ 571.7(e) nor Part 568 would require a person to recertify a school bus when the body and all other vehicle components are not new.

Question 3: If permitted, can the work described in (Question) 1. above be performed in the school board's maintenance shop? Can it be contracted to an automobile dealer capable of performing such work? Can the work be contracted to other motor vehi cle repair shops such as body dealers or private motor vehicle repair shops?

The answer to each of these statements is "yes." Remember, though, that if the refurbished buses are considered new under the criteria discussed in Question 2, they must meet all applicable school bus safety standards in effect on the date of manufacture , and a certification label must be affixed to each refurbished vehicle to that effect.

If the refurbished buses are not "new" under these same criteria, then there is no obligation to recertify the vehicles. However, if a manufacturer, dealer, distributor, or motor vehicle repair business works on your buses, then there is restriction on what these commercial businesses can do - even if the vehicle is used. Section 108(a)(2)(A) of the Vehicle Safety Act prohibits these persons from "knowingly rendering inoperative" any device or element of design incorporated into the vehicle in complia nce with an applicable Federal safety standard. Note that this restriction does not apply when the vehicle owner (e.g., a local school system) makes a modification, or if a repair facility that does not hold itself out to the public as being in the busi ness of motor vehicle repair (e.g., a maintenance shop that works only for the school board) makes the modification.

Question 4: If the changeover is allowed, must the new unit (new chassis with used body) be re-certified to meet FMVSS requirements? If it must be re-certified, who may provide the inspection and re-certification?

As I stated in my answers to Questions 2 and 3, under certain circumstances, the vehicle must be recertified by the refurbisher. The refurbisher is responsible for the vehicle's compliance status just as any vehicle manufacturer, and must be able to sho w that he exercised due care in certifying the vehicle. The agency examines issues of due care on a case-by-case basis evaluating all relevant facts. This evaluation would include assessing technological limitations, availability of test equipment, the market position of the manufacturer, and most importantly, the degree of manufacturer diligence.

I hope you find this information helpful.

ID: GF005919

Mr. Robert Strassburger
Vice President, Safety and Harmonization
Alliance of Automobile Manufacturers
1401 H Street, NW, Suite 900
Washington, DC 20005




Dear Mr. Strassburger:

This responds to your July 1, 2005, letter asking us to clarify certain issues discussed in our response to petitions for reconsideration of the April 4, 2004, final rule expanding parts marking requirements. Specifically, you ask us to clarify the phase-in calculation procedures, and how exempted vehicle lines should be considered relative to the phase-in calculation.

On May 19, 2005, the National Highway Traffic Safety Administration (NHTSA) published its response to petitions for reconsideration of the final rule expanding parts marking requirements (see 70 FR 28843). As a part of this response, we adopted a phase-in of the expanded parts marking requirements over a two-year period. Specifically, a new section 541.3(c) reads as follows:

"For vehicles listed in subparagraphs (1)(i) to (iv) of this section that are (1) not subject to the requirements of this standard until September 1, 2006, and (2) manufactured between September 1, 2006, and August 31, 2007; a manufacturer needs to meet the requirements of this part only for lines representing at least 50% of a manufacturers total production of these vehicles." [emphasis added]

In your letter, you describe two possible interpretations of the phase-in requirement. In short, the first interpretation states that at least 50% of the production volume of the affected vehicles must be marked beginning September 1, 2006. The second interpretation states that at least 50% of the affected vehicle lines must be marked beginning September 1, 2006. To illustrate your question, you also offered the following hypothetical example:

Manufacturer XYZ has seven vehicle lines that are affected by the parts marking expansion.

Line	Production Volume
A	500,000
B	300,000
C	200,000
D	200,000
E	100,000
F	100,000
G	100,000
Total:	1,500,000

The first interpretation is correct and accurately reflects the regulatory text.That is, at least 50% of the production volume of affected vehicles must be marked beginning September 1, 2006. Using the example provided in your letter, the XYZ manufacturer could comply with the phase-in by marking the A and B lines, or A and C and E (or F or G lines) because together, these lines represent more than 50% of the production volume of affected vehicles.

The second interpretation does not accurately reflect the regulatory text because at least 50% of the vehicle lines (instead of the actual vehicles) could nevertheless amount to a smaller percentage of the vehicle fleet subject to the expanded parts marking requirements. For example, if the XYZ manufacturer marks lines D through F, the number of lines marked (4) will exceed 50% but the number of vehicles marked (500,000) would amount to less than 34% of the affected fleet. This outcome was not contemplated by the agency when issuing the response to petitions for reconsideration.

We note that the discussion on page 28848 of the preamble, which you believe raises the question of how to interpret the phase in requirements, sought to underscore the necessity of marking the entire vehicle line chosen for phase-in. For example, if the XYZ manufacturer chooses to mark A, C, and E lines, it must not stop marking the E vehicle line, once the total number of marked vehicles reaches 750,001.

You also ask how the exempted vehicle lines should be considered relative to the phase-in calculation. You are correct to note that the newly exempted vehicle lines must be included in the numerator and the denominator when calculating compliance with the phase-in. Using the XYZ manufacturer example, let us assume that vehicle line B was exempted from parts marking requirement. If XYZ manufacturer marks vehicle line A, it would be in compliance with the phase-in requirements because vehicle lines A and B represent more than 50% of the affected vehicles.

Finally, in your letter, you suggest that the agency amend the scope of the de minimis exemption for vehicle lines manufactured in quantities of not more than 3,500. That language currently reads as follows:

"(b) Exclusions. This standard does not apply to the following:

(2) Passenger motor vehicle parts identified in 541.5(a) that are present in a line with an annual production of not more than 3,500 vehicles."

You ask that we change the regulatory language such that the vehicle lines sold in the U.S. in quantities of not more than 3,500 would be exempted. We believe that no amendment is necessary. Ordinarily, our standards apply only to vehicles manufactured for sale in the Unites States. Thus, the de minimis exemption applies to vehicles lines manufactured in quantities of not more than 3,500 for sale in the U.S.

If you need further assistance, please contact George Feygin of my staff at this address or at (202) 366-2992.

Sincerely,

Jacqueline Glassman
Chief Counsel

ref:541
d.8/5/05

ID: nht73-4.44

DATE: 08/07/73

FROM: AUTHOR UNAVAILABLE; R. B. Dyson; NHTSA

TO: Hank Thorp Inc.

TITLE: FMVSS INTERPRETATION

TEXT: This is in response to your letter of July 7, 1973, which asks if the Manufacturer Code proposal (38 FR 14968, June 7, 1973) as it applies to wheel nuts (1) requires all manufacturers, including vehicle manufacturers, to label their products, (2) permits labeling with self-adhesive stickers, and (3) has authorized the issuance of codes at this time. In addition, you requested a clarification of an interpretation of Standard 211, Wheel nuts.

The answer to your first question is yes. The labeling requirements apply to foreign and domestic manufacturers of passenger cars and multi-purpose passenger vehicles and to manufacturers of equipment for those vehicles. The term "manufacturer" includes an importer of vehicles or regulated equipment.

The use of a self-adhesive sticker in satisfaction of the permanent and legible labeling requirements of the proposal is permissible, so long as the information printed thereon is indelible and the label is affixed in such a manner that it cannot be removed without destroying or defacing it.

No codes have been assigned at this time. Assignment will not occur until a decision is reached as to issuance of a final rule.

The small hexagonal nuts which you import and which you describe as serving the same purpose as the small hexagonal nuts which secure factory-mounted, steel wheels to an axle, are not wheel nuts under the standard. The reference to normal coverage by a hub cap or wheel disc is simply descriptive of their location.

MINILITE

July 7, 1973

James E. Wilson Associate Administrator Traffic Safety Programs U.S. Department of Transportation

I am writing to you with respect to the proposed rules (49CFR Parts 566, 567, 568, 571) as published in Volume 38, #109, of the Federal Registration of Thursday, June 7, 1973. I have a number of questions concerning these proposed rules which should also be construed, in part, as comment upon the proposed rules before adoption.

1. As exclusive U.S. Importer of light alloy road wheels, trademarked MINILITE(register) (Registration #893174), we also import wheel nuts and hub caps used with these wheels.(Illegible Word) 1 January 1968, we were required by the U. S. Bureau of Customs to clearly(Illegible Word) the containers in which these products were imported to indicate that they complied fully with Section 571.211. At that time, manufacturers of identical products for the aftermarket within the United States were not required to show similar statements of compliance on their packages. Do the proposed rules referenced above affect all manufacturers of these products, whether or not they are imported or not and whether or not they are used in the assembly of new motor vehicles?

2. Please refer to the specifics of Part 571; S211-1. This standard was revised effective 7/25/69 to add an interpretation as follows.

"INTERPRETATION"

A clarification of the term "wheel nut" as used in the requirements section S3 of Standard No. 211 has been requested. This section states that "wheel nuts, hub caps, and wheel discs for use on passenger cars and multipurpose passenger vehicles shall not incorporate winged projections." A "wheel nut" is an exposed nut that is mounted at the center or hub of a wheel, and not the ordinary small hexagonal nut, one of several which secures a wheel to an axle, and which is normally covered by a hub cap or wheel disc."

The wheel nuts we import are small hexagonal nuts and 4 or 5 are used to hold each wheel to the axle. The U. S. Bureau of Customs has not considered these to be of the type affected by this standard. However, due to the nature of light alloy wheels, our wheels nuts are not "normally covered by a hub cap or wheel disc". I am requesting a written interpretation as to whether the small hexagonal wheel nuts used with light alloy wheels but not normally covered by a hub cap or wheel disc are covered by Standard 211.

3. If the answer to #2 above is no, I would comment that it would seem appropriate to change the language of Standard 211 and designate that the standard covers "center lock wheel nuts" rather than "wheel nuts".

4. Regards hub caps; our cap is a smooth chemically brightened aluminum cap of either 2 5/8 or 3 1/8 diameter which is pushed through the center hole from the back of the wheel before the wheel is mounted to the axle. It is clear that this is covered by the Standard and would, therefore, require manufacturers identification if the proposed rules are passed. Does the comment that "each wheel nut, wheel disc, and hub cap to be permanently and legibly marked or labeled with the manufacturers code number . . ." permit labeling to take the form of a self-adhesive label affixed to the inside of our hub cap so as not to be visible when the cap is fitted to an automobile?

5. If your answer to question #1 indicates that stateside manufacturers of after-market hub caps are not affected by the standard and/or the proposed manufacturers certification requirements, I would comment that the standard is missing the main(Illegible Word) of its purpose; that is, to eliminate winged extensions from center lock wheel nuts and hub caps on vehicles used on the public highways of the United States. The prime source of hub caps produced with eared extensions is from automotive aftermarket manufacturers located in this country.

6. Are assignment of manufacturers identification numbers being made now, or will this assignment be made after the proposed rules are adopted?

I look forward to a reply from you on the above points.

Hank Thorp